You barely had anything in there to start, from what I can see in the pictures. How can you have an improvement from "really good to start".


I had to go to ACE Hardware to find it here, although it is available from Amazon

 

Well had to go out for some errands this morning...seems the T-stat is back to working properly. Must have been a small air pocket in/around the T-stat...or something?

 

hahad!

We had a guy hose his new GM rad out, turned it rock solid. Some chemical reaction to the chlorine in the water. Wonder if this stuff works on that?

 

Can't think of what that would be, but if some scofflaw dumped a hand full of sodium silicate in the radiator when he wasn't looking, I could see this happening.

 

I've seen air bound issues cause what you're speaking of. Sitting overnight allowed all the air bubbles to rise up and vote for trump. They couldn't do it during the day, as somebody might have seen them do it.

 

......

 

Built this today for my electric fan conversion that is coming.....eventually.

Don't like drilling, or cutting holes in my factory dash, or related parts, so thought I could use the ashtray...since I don't smoke, nor does anyone who rides in my truck (regardless if they smoke or not....

So I grabbed one of my spare ashtray assemblies and started getting to work.



I first cut out a bit of the plastic to make a bit more room, and allow the switch to be close to the opening.



Then I made a template out of cardboard, then measured, and transferred the dimensions to some sheet metal. Then hammered it into shape in the vice.

 

Then I had to finesse the new plate a little to clear and fit nicer...love the flapper disc on my 4.5" angle grinder!



And marked out where the switch will go...



Then rough cut the hole for the switch with the cutting wheel, finished cutting it with a hacksaw, then hand filed the opening to the right dimensions.

Held in place while I drilled holes for the 3 screws I used to hold it in place.





And pretty much all done and ready to go...

 

Just placed it in the old Ashtray housing so you can see what it will look like.



The electrical connections are a bit tight against the front of the ashtray. Actually had to flip the switch around or it would hit the front trim piece....so the switch now will work backwards....forward for off, backwards for on.



I painted up the new bracket and got it in the truck, but was dark and stormy so I didn't grab a pic this evening.

 

Cool idea, T.C.

The only thing I would do different is to Pop Rivet the sheetmetal in place, and paint it, because I'm that ****.... Of course, that would have made it very difficult to modify down the line, but that's the way I ride. lol...

Got to love making cool things out of the ordinary....

 

Thanks!

I have had to have the insert out at least a half dozen times so far...so rivets would not be very handy IMO. It is painted....you can see it from the back side in the last pic of it.

 

Now that's really cool.

 

Yeah....


I can't wait till TC installs that ejection seat on the passenger side of Patches. With that new switch location, it's perfect for fooling that passenger into being calm and relaxed as TC opens up the ashtray, pretending to light a smoke, presses that hidden switch, and "BOOM"... Passenger gets shot out the roof of the truck...


Woo Hoo.... Great Youtube IDEA !!!

 

kinda 007ish

 

So today I spent a few hours putting the electric fans in....finally. I have only been planing this for at least 4 months.... The plan is to run the fans in the fall to spring, when max cooling is not required, and I am interested to see if there is any MPG to be gained by this.

OK so here what I did.

First I was going to run a fan from the Junkyard. I grabbed a fan from a 3.8L Ford Taurus, but when I tried to put it on the radiator I did not have enough room...thank my Fluid damper for that.

So I measured how much room I had...about 3.5" from the face of the rad, before I hit the engine accessories. So next I was going to run a single 16" electric fan...slim design...they are about 2.5" deep. But I couldn't find one I liked, nor the CFM I wanted. So eventually I did some measurements and figured I could make two 12" electric fans work.

After ordering the electric fans I first thought of making a plate tight shroud that would use the factory mounting points. But after a bit of math I found that the amount of open surface area for the air to move through was significantly less then the opening in the factory shroud.

Next idea was to make a frame work from 1" angle iron and still use the factory mounting points. This seemed to be the way to go.



Once the fans were in place I used a very small drill bit to make holes through the fan mounting points...they were already there just didn't go all the way through. Then through the frame and secure with a bit of wire.



Mounted up....





I used 4 screws and nuts on the outside edges...2 on each side...to secure the fans. (never grabbed a pic of this, but you can see them in later pics). I also positioned the frame on the rad, and cut 4 legs so that I could mount it in factory shroud location.