What is the best way to make an electrical connection?
Actually what I'm connecting is my A/C temp cycling switch....a mechanic cut the male, female plugs off so I'm putting them back on, and installing a new temp switch. The wires are 20 gauge so I'm thinking that solder may not work in the situation.
Thanks for the help, Tony
Thanks for the help, Tony
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The best electrical connection has many answers, depending on just what is being connected to what.
For wire to wire splices, strip an appropriate length of both wires, CLEAN the strands until shiny, lay alongside each other and twist tightly together, heat the splice until solder runs freely throughout the joint, let cool, then insulate with two or three layers of shrink-tube.
If splicing wire 14AWG or larger, instead of the twist-together splice, use un-insulated BUTT-connectors, crimped heavily, then solder-filled, then the three layers of shrink-tube.
Cut the first layer of shrink-tube the same length as the naked splice, the next layer about 1/2" longer, and the third 1/2" longer than the second.
For wire to wire splices, strip an appropriate length of both wires, CLEAN the strands until shiny, lay alongside each other and twist tightly together, heat the splice until solder runs freely throughout the joint, let cool, then insulate with two or three layers of shrink-tube.
If splicing wire 14AWG or larger, instead of the twist-together splice, use un-insulated BUTT-connectors, crimped heavily, then solder-filled, then the three layers of shrink-tube.
Cut the first layer of shrink-tube the same length as the naked splice, the next layer about 1/2" longer, and the third 1/2" longer than the second.
I would only recommend soldering. A small rosin solder makes "tining" quite easy with a decent iron. As for shrink tubing, use a filled tubing, not the junk GB brand that can be slipped off after shrunk. Remember that your enemy is electrolosis, moisture is in the air so make it "air tight". And I ussually solder 26ga twice a week at work.
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thenrie
3rd Gen Engine and Drivetrain -> 2003-2007
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Apr 15, 2010 10:34 AM








