Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Injector nozzle install

Thread Tools
 
Search this Thread
 
Old 04-20-2008, 06:46 PM
  #1  
Registered User
Thread Starter
 
dropped2500's Avatar
 
Join Date: Jan 2008
Location: Harker Heights,Tx
Posts: 476
Likes: 0
Received 0 Likes on 0 Posts
Question Injector nozzle install

Got a buddy with an 02 and he just got a set of Jammer stage 3 Nozzles. So the question is, who knows where the thread is that shows step by step how to install them with pics? An another question, is pop testing really worth it and can we pull the injectors out put the nozzles on an then take them to someone to pop test? Thanks for the time!
Old 04-20-2008, 06:58 PM
  #2  
Chapter President
 
crobtex's Avatar
 
Join Date: Oct 2002
Location: Sedalia, Texas
Posts: 4,983
Likes: 0
Received 1 Like on 1 Post
Be very careful removing and replacing the nozzles. Some people don't worry about it, but I think pop testing is well worth the time and money. Better to "be sure it's right the first time". Also, spend the extra $30 or so and get all new o-rings and washers......including the delivery tube o-rings.

Sorry, I don't know where the instructions are, but I'm sure someone here does.
Old 04-20-2008, 08:27 PM
  #3  
Registered User
Thread Starter
 
dropped2500's Avatar
 
Join Date: Jan 2008
Location: Harker Heights,Tx
Posts: 476
Likes: 0
Received 0 Likes on 0 Posts
thanks crobtex....where can the washers and o-rings be found at?
Old 04-20-2008, 08:35 PM
  #4  
Chapter President
 
crobtex's Avatar
 
Join Date: Oct 2002
Location: Sedalia, Texas
Posts: 4,983
Likes: 0
Received 1 Like on 1 Post
I pick mine up at a big rig shop or Cummins Southern Plains. Most any Cummins or International shop should have them. Google "truck repair Killeen, tx" and you'll find a few places. Be sure and take your engine # with you. Some say they have to have it and others never ask.
Old 04-20-2008, 08:40 PM
  #5  
Registered User
 
fmxr47's Avatar
 
Join Date: Feb 2008
Location: seville ohio
Posts: 86
Likes: 0
Received 0 Likes on 0 Posts
http://www.gofastengineering.com/NozzlesInstall.html

there ya go bud!
Old 04-20-2008, 09:04 PM
  #6  
Registered User
Thread Starter
 
dropped2500's Avatar
 
Join Date: Jan 2008
Location: Harker Heights,Tx
Posts: 476
Likes: 0
Received 0 Likes on 0 Posts
thanks fmxr47....in the instructions it says to replace one at a time...how do i do this if i am taking them to somebody to have them pop tested?
Old 04-20-2008, 09:13 PM
  #7  
Registered User
 
Night Rider's Avatar
 
Join Date: Jan 2008
Location: Nanjemoy, Md
Posts: 106
Likes: 0
Received 0 Likes on 0 Posts
fmxr47 where were you when I did mine!!! LOL Thanks for posting the link they need to put that into the FAQ section! One thing to watch out for is the groove in the top of the injector body is sharp!!! I have stake pockets on my 21' trailer that is around 1/4" thick, put the groove onto that to hold the body of the injector while you unscrew the nut holding the nozzle on. Makes it alot easier on you if you have something realy solid to lock the body onto.

Me, I didn't do the pop test if the old ones were running good then the new ones should also. Don't notice anything different between the old and new except a butt load of more power!!
Old 04-20-2008, 09:21 PM
  #8  
Chapter President
 
crobtex's Avatar
 
Join Date: Oct 2002
Location: Sedalia, Texas
Posts: 4,983
Likes: 0
Received 1 Like on 1 Post
Originally Posted by dropped2500
thanks fmxr47....in the instructions it says to replace one at a time...how do i do this if i am taking them to somebody to have them pop tested?
Thanks, I bookmarked the instructions.

I've never heard the "one at a time", but you could use a Sharpie and number which hole they came out of.
Old 04-20-2008, 09:23 PM
  #9  
Chapter President
 
crobtex's Avatar
 
Join Date: Oct 2002
Location: Sedalia, Texas
Posts: 4,983
Likes: 0
Received 1 Like on 1 Post
If they all pop at the same pressure, it's a more efficient burn across all cylinders.
Old 04-20-2008, 09:27 PM
  #10  
Registered User
Thread Starter
 
dropped2500's Avatar
 
Join Date: Jan 2008
Location: Harker Heights,Tx
Posts: 476
Likes: 0
Received 0 Likes on 0 Posts
already set on doing pop test...seems like all there is to it is to do it...lol
Old 04-20-2008, 09:30 PM
  #11  
Registered User
Thread Starter
 
dropped2500's Avatar
 
Join Date: Jan 2008
Location: Harker Heights,Tx
Posts: 476
Likes: 0
Received 0 Likes on 0 Posts
another question....do yall think he will give me a run for my money...he has j/a, jammer stage 3's,holley blue w/ big line kit and 5" exhaust with a 6speed?
Old 04-21-2008, 05:03 AM
  #12  
Chapter President
 
wurkenman's Avatar
 
Join Date: Jun 2007
Location: Elk River, MN
Posts: 1,124
Likes: 0
Received 0 Likes on 0 Posts
There will be a good improvement over stock. I could not believe the difference when I installed my STG 4's
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Big Dblue
3rd Gen High Performance and Accessories (5.9L Only)
12
06-26-2011 03:23 PM
93Fury
1st Gen. Ram - All Topics
5
01-25-2008 10:56 PM
sliqwille04
3rd Gen High Performance and Accessories (5.9L Only)
5
10-18-2007 11:30 PM
Dwitt0187
3rd Gen High Performance and Accessories (5.9L Only)
10
08-23-2007 07:54 PM
oestreich84
HELP!
7
11-21-2005 08:22 PM



Quick Reply: Injector nozzle install



All times are GMT -5. The time now is 04:29 PM.