Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Injector nozzle install

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Old Apr 20, 2008 | 06:46 PM
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dropped2500's Avatar
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From: Harker Heights,Tx
Question Injector nozzle install

Got a buddy with an 02 and he just got a set of Jammer stage 3 Nozzles. So the question is, who knows where the thread is that shows step by step how to install them with pics? An another question, is pop testing really worth it and can we pull the injectors out put the nozzles on an then take them to someone to pop test? Thanks for the time!
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Old Apr 20, 2008 | 06:58 PM
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Be very careful removing and replacing the nozzles. Some people don't worry about it, but I think pop testing is well worth the time and money. Better to "be sure it's right the first time". Also, spend the extra $30 or so and get all new o-rings and washers......including the delivery tube o-rings.

Sorry, I don't know where the instructions are, but I'm sure someone here does.
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Old Apr 20, 2008 | 08:27 PM
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thanks crobtex....where can the washers and o-rings be found at?
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Old Apr 20, 2008 | 08:35 PM
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I pick mine up at a big rig shop or Cummins Southern Plains. Most any Cummins or International shop should have them. Google "truck repair Killeen, tx" and you'll find a few places. Be sure and take your engine # with you. Some say they have to have it and others never ask.
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Old Apr 20, 2008 | 08:40 PM
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http://www.gofastengineering.com/NozzlesInstall.html

there ya go bud!
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Old Apr 20, 2008 | 09:04 PM
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thanks fmxr47....in the instructions it says to replace one at a time...how do i do this if i am taking them to somebody to have them pop tested?
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Old Apr 20, 2008 | 09:13 PM
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fmxr47 where were you when I did mine!!! LOL Thanks for posting the link they need to put that into the FAQ section! One thing to watch out for is the groove in the top of the injector body is sharp!!! I have stake pockets on my 21' trailer that is around 1/4" thick, put the groove onto that to hold the body of the injector while you unscrew the nut holding the nozzle on. Makes it alot easier on you if you have something realy solid to lock the body onto.

Me, I didn't do the pop test if the old ones were running good then the new ones should also. Don't notice anything different between the old and new except a butt load of more power!!
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Old Apr 20, 2008 | 09:21 PM
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Originally Posted by dropped2500
thanks fmxr47....in the instructions it says to replace one at a time...how do i do this if i am taking them to somebody to have them pop tested?
Thanks, I bookmarked the instructions.

I've never heard the "one at a time", but you could use a Sharpie and number which hole they came out of.
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Old Apr 20, 2008 | 09:23 PM
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If they all pop at the same pressure, it's a more efficient burn across all cylinders.
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Old Apr 20, 2008 | 09:27 PM
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already set on doing pop test...seems like all there is to it is to do it...lol
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Old Apr 20, 2008 | 09:30 PM
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another question....do yall think he will give me a run for my money...he has j/a, jammer stage 3's,holley blue w/ big line kit and 5" exhaust with a 6speed?
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Old Apr 21, 2008 | 05:03 AM
  #12  
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There will be a good improvement over stock. I could not believe the difference when I installed my STG 4's
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