What did you do to your Gen 1 today?
I installed my new Borgeson steering shaft today, it was worth every penny to me, also fixed my intermittent drivers side window ( Thanks Jim Lane)one of the brushes was hung up and you had to hit the door really hard to make it work.
The borgeson unit is a great upgrade, but I guess there may be a flaw that happened to a fellow DTR member.
Also, just a tip- grease the outer portion of that borgeson unit, where it locks onto your steering gear unit, then slip a shock absorber boot over it, and zip tie the uphill end of the shock boot. It'll help keep sandpaper type of debris away from that rotating assembly, and minimize water. That borgeson will still rust, you know.
Of course, your going to have to disassemble the shaft from your steering unit, in order to slip over a shock boot. This tip, was actually good advice from a fellow DTR member, called Crossy's Son.
I love the look of the new truck there, first genW250.
How did you solve the secondary hood latch issue as the intercooler? It looks super close to the top of the core support with that custom I/C.
I had to cut down and re weld my latch to the point , on my black crew cab, where I need a flat pry bar to pop the latch after the inside hood latch is pulled.
Are you going to need to find/make a fan shroud or does it stay cool enough?
How did you solve the secondary hood latch issue as the intercooler? It looks super close to the top of the core support with that custom I/C.
I had to cut down and re weld my latch to the point , on my black crew cab, where I need a flat pry bar to pop the latch after the inside hood latch is pulled.
Are you going to need to find/make a fan shroud or does it stay cool enough?
There's no way to keep it in the stock location. I'll have to move it way off to the side and weld some nuts on the backside of the hood. I'm either going to find a 2nd gen shroud, or build one. But it stays ridiculously cool. I still haven't gotten the fan to kick on
FirstgenW250, I got a couple of questions. First one, is that a Tim Wuorline intake elbow? Second question, on your Water injection, what size nozzles are you running, and lastly, what boost psi do you have you Snow's controller set at to start spray/full spray?
Thank you!
Thank you!
You have 2 choices for settings on this particular controller. You can either set it up so it controls EGTs (towing), in which case it won't let them climb over 1100 degrees. The other way comes on with boost, but you can't set an exact psi where it comes on. You can set a boost range, and injection percentage, etc. though.
Thanks Mark!

Love them. Huge upgrade over stock
Vernon, before you call that borgeson shaft install a done deal, read in the sticky about a borgeson safety alert. Something about the inner shaft sliding out of the outer shaft, and it talks about a fix.
The borgeson unit is a great upgrade, but I guess there may be a flaw that happened to a fellow DTR member.
Also, just a tip- grease the outer portion of that borgeson unit, where it locks onto your steering gear unit, then slip a shock absorber boot over it, and zip tie the uphill end of the shock boot. It'll help keep sandpaper type of debris away from that rotating assembly, and minimize water. That borgeson will still rust, you know.
Of course, your going to have to disassemble the shaft from your steering unit, in order to slip over a shock boot. This tip, was actually good advice from a fellow DTR member, called Crossy's Son.
The borgeson unit is a great upgrade, but I guess there may be a flaw that happened to a fellow DTR member.
Also, just a tip- grease the outer portion of that borgeson unit, where it locks onto your steering gear unit, then slip a shock absorber boot over it, and zip tie the uphill end of the shock boot. It'll help keep sandpaper type of debris away from that rotating assembly, and minimize water. That borgeson will still rust, you know.
Of course, your going to have to disassemble the shaft from your steering unit, in order to slip over a shock boot. This tip, was actually good advice from a fellow DTR member, called Crossy's Son.
Vern
Did the Borgeson shaft take out the steer wandering slack?
bigragu, I read the sticky it was from 2009 they talked about filing a flat spot on the lowest set screw where the shaft goes into the rotating assembly so it doesn't stretch, I'm not sure what the shaft design was back then but now there are two set screws there to alleviate that problem I hope. The boot idea might be ok in warmer areas but in NE Washington they use they use salt and ice slicer and even with one end left open the design of a shock boot with the ribs it would hold that corrosive mix inside causing more damage. I will paint it with rustoleum and at least once a week in the winter as much of the under carriage as I can get to gets hit with a hot pressure washer.
Vern
Vern
I see that machined stop, with the set screw in your pic. I believe I ran mine up as high as it would go, then locked it down, the went to the upper, outer shaft and drilled and thru bolted it, if I remember. I'll have to check it in the am. Now it's bugging me, that I have to check.
Hey, is it me, or maybe I'm getting dillusional, but if you zoom in on that pic of your borgeson shaft, do you see a shape/form of a skeleton pirate with a frown on his face, directly straight down from that rubber boot?

















no doubt abut that!!