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Old Dec 26, 2007 | 02:35 PM
  #16  
dieselfreak12's Avatar
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Sorry for the late input been real hetic if you know what I mean. Anyway just bought a whole new boster and master kit...might as well you never know. I'm goin to put this in right after I eat lunch here and see what happens. Anyone know a sticky or something about out to bleed the brakes? My first time to bleed brakes so go easy on me.
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Old Dec 26, 2007 | 02:45 PM
  #17  
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You have to bench bleed the master first, follow the directions that come with it. There are probably good instructions in the box with the master on how to bleed the brakes, too. Once the new master is on, bleed the RWAL dump valve, then the RR, LR, RF, and lastly the LF.
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Old Dec 26, 2007 | 03:08 PM
  #18  
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Originally Posted by Dean Snow
some stupid input here, but did u try adjusting the rear brakes? when my pedal gets sloppy, i just adjust the brakes and then its fine
My thought exactly. Make sure that the rear brakes are manually adjusted correctly before starting on the MC. The self-adjusters on the 1st gens usually don't.
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Old Dec 26, 2007 | 04:47 PM
  #19  
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yes, ensure...you bench bleed the master cylinder first.

http://www.teamscr.com/brakes.htm

you can GOOGLE some good advice:

Bleeding Process

1. Begin at the corner furthest from the driver and proceed in order toward the driver. (Right rear, left rear, right front, left front.)
2. Locate the bleeder screw at the rear of the caliper body (or drum brake wheel cylinder.) Remove the rubber cap from the bleeder screw – and don’t lose it!

3. Place the box-end wrench over the bleeder screw (10mm for discs, 8mm for drums.) An offset wrench works best – since it allows the most room for movement. (If you do not have an offset wrench, avoid pushing the wrench head to the bottom of the bleeder screw – since the wrench may interfere with other parts during movement. Allow a standard wrench to sit near the top of the bleeder screw contact point.)

4. Place one end of the plastic hose over the nipple of the bleeder screw.

5. Place the other end of the hose into the disposable bottle.

6. Place the bottle for waste fluid on top of the caliper body or drum unit. Hold the bottle with one hand and grasp the wrench with the other hand.

7. Instruct the assistant to "apply." The assistant should pump the brake pedal three times, hold the pedal down firmly, and respond with "applied." Instruct the assistant not to release the brakes until told to do so.
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Old Dec 26, 2007 | 05:00 PM
  #20  
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In the case of the 1st Gen ~

Originally Posted by 04ctd
yes, ensure...you bench bleed the master cylinder first.

Followed by the RWAL device (forward of the rear axle, above the fuel tank), then . . .

1. Begin at the corner furthest from the driver and proceed in order toward the driver. (Right rear, left rear, right front, left front.)
2. Locate the bleeder screw at the rear of the caliper body (or drum brake wheel cylinder.) Remove the rubber cap from the bleeder screw – and don’t lose it!

3. Place the box-end wrench over the bleeder screw (10mm for discs, 8mm for drums.) An offset wrench works best – since it allows the most room for movement. (If you do not have an offset wrench, avoid pushing the wrench head to the bottom of the bleeder screw – since the wrench may interfere with other parts during movement. Allow a standard wrench to sit near the top of the bleeder screw contact point.)

4. Place one end of the plastic hose over the nipple of the bleeder screw.

5. Place the other end of the hose into the disposable bottle.

6. Place the bottle for waste fluid on top of the caliper body or drum unit. Hold the bottle with one hand and grasp the wrench with the other hand.

7. Instruct the assistant to "apply." The assistant should pump the brake pedal three times, hold the pedal down firmly, and respond with "applied." Instruct the assistant not to release the brakes until told to do so.
[/I]


............
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Old Dec 26, 2007 | 05:23 PM
  #21  
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From: Charleston SC
better listen to David about that RWAL thingy

if you get stuck, or need advise, PM any of us for our phone number, and we will talk you through it.

we got plenty of kids your age at our church, and they end up at my house wrenching on thier cars. no problems, someone on here will help you, but ask around at church too.

(and lemme know waht the RWAL thingy looks like...)
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Old Dec 26, 2007 | 07:37 PM
  #22  
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LOL! Thanks for all your help and input guys! Its been so helpful...well I got everything in and got my friend to help me bleed them breaks. I'm soaking in blake fluid don't ask why but at least the breaks work. My friend decided he wasn't gonna trust riding a truck that once didn't have any brakes...I wonder why? Ok one last question what is the rear brake adjusters I keep hearing about? I notice even though the breaks are working great it still felt like the petal went down a little further than it did before. I know the front are working for sure but i'm wondering if the rear is dragging a little bit. So I guess I want to try adjusting them. But once again this truck was bought in real bad shape. But of course the CTD was fine everything else is falling apart. But anyway would like to get some more info about adjusting the rear brakes. And once again thanks for all the help!!!
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Old Dec 26, 2007 | 09:51 PM
  #23  
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From: East Central OK
There is a star wheel on the self-adjuster on the rear brakes that can be accessed thru the slotted hole in the dust cover right under the axle tube. Pull the rubber plug and use a screwdriver (or the special tool) to try and adjust the star wheel. If it's frozen solid (as many of them are), you'll need to pull the axle and drum to free it up. If it will turn, I usually adjust mine until I can just hear the shoes starting to drag as I turn the wheel.



Hope this gives you a bit of a starting point.
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Old Dec 30, 2007 | 03:02 PM
  #24  
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Angry

ok guys here the update brake booster and master is working great! however I still have a little problem with the rear. I actually tried removing the rear drums but still havn't been able to pound them off. I heard of a trick on here if you jack up the rear end and start the truck put it in gear then slam on the brakes it should pop the drums off. Didn't work but I didn't notice that if I press the brake down as hard as I can it still has a slow drop down and there is no load being put on the engine. Which means there is still no rear brakes but if I hit the brakes when there is little boost left it they will engage.?. Very weird and puzzling me I guess the last thing is to check the dump valve? Hints plz...
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Old Dec 30, 2007 | 08:33 PM
  #25  
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You won't be able to pound them off without breaking something. The drums are inboard of the hubs, you have to remove the axle shaft and the hub nut to get the hub and drum assembly off. Take a look in the sticky over in the 1st gen section for a detailed set of instructions.
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Old Dec 30, 2007 | 09:33 PM
  #26  
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If you go into the rear brakes, go ahead and put shoes AND wheel cylinders on. Then put new seals in the hub. It would not hurt to replace the rubber line from the frame to the axle. Also be ready to put new fronts with hoses and calipers too. What happens most of the time when you change out the m/c, it will cause other things to fail. Most likely the rear wheel cylinders will start leaking.


Be prepared for a mess, you have gear oil, brake fluid plus the dust to deal with. You may have problems getting the drum off after you remove the axle and hub nut because of a lip on the inside of the drum. All shoes will leave a lip right at the edge because the shoes do not contact that spot. Most likely you will have to back the shoes off then remove the drum. You will need to take something long and skinny to push the adjuster paw away from the starwheel to back the brakes off.

Good luck, keep asking questions and getting your hands dirty. That the only way to learn

Daniel
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Old Dec 31, 2007 | 12:54 AM
  #27  
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From: Buies Creek, NC
Originally Posted by wannadiesel
You won't be able to pound them off without breaking something. The drums are inboard of the hubs, you have to remove the axle shaft and the hub nut to get the hub and drum assembly off. Take a look in the sticky over in the 1st gen section for a detailed set of instructions.
As Dave suggests, go here ~ https://www.dieseltruckresource.com/...56&postcount=5
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