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96 CTD Wont shut off / fuel rail burned

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Old Nov 4, 2003 | 11:11 AM
  #1  
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From: Sioux City, Iowa
96 CTD Wont shut off / fuel rail burned

On my 96 CTD I have been having some starting problems. This morning it would not shut off. I had to unhook the battery cables to shut it off. Now the round electrical part on my injection pump has a hole melted thru it. Can anyone help please.
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Old Nov 4, 2003 | 11:45 AM
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From: Naugatuck, CT
Re:96 CTD Wont shut off / fuel rail burned

Sounds like the starter decided to hang up and back feed power through the shut-off solenoid circuit thus frying the solenoid. You need to change the starter contacts immediately and now replace the solenoid and probably the relay. Do a search and you'll find the radio shack P/N for a new relay. You can also not use the solenoid and instead install a manual choke cable to start & stop the truck. You may have to look at the rest of your electrical system - some others have reported burning wires from the same failure (even having the truck catch fire). Good luck
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Old Nov 4, 2003 | 06:41 PM
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From: Sioux City, Iowa
Re:96 CTD Wont shut off / fuel rail burned

Is that what that round electrical thing on the injection pump is, the shut-off solenoid? Where is the relay that you mentioned? Thanks much for your help so far.
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Old Nov 4, 2003 | 10:32 PM
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From: Sioux City, Iowa
Re:96 CTD Wont shut off / fuel rail burned

I think I got it. Fostertruck.com has all the solutions.
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