3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

stock muffler removal?

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Old Oct 18, 2007 | 08:24 PM
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BG05TD's Avatar
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stock muffler removal?

anybody out there have any tip on removing the stock mufler? im talkin about just the muffler...i got the muffler eliminator and man... that thing is a beast to get off! thanks for the help
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Old Oct 18, 2007 | 08:27 PM
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t-boe's Avatar
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From: Rock Springs, WY
Cut off wheel worked for me.
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Old Oct 18, 2007 | 08:29 PM
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CD in NM's Avatar
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I cut several slits with a grinder on the flanges, then bent them back away from the other pipes. It is a pain to expand otherwise. You can heat the flanges with a torch and rock back and forth to get past the clamp crimp too. That seemed like too much hastle. You can always re-install the muffler after cutting the slits if you decided to put it back on. Just cut slightly past the clamp crimps so the metal will move out and free the crimps.

CD
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Old Oct 18, 2007 | 09:03 PM
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Saw Zall works good too....i used a wrap around and made a chalk line and cut my exhaust pipe with a plasma cutter, worked awesome....my 07' 5.9L is straight piped and loud as hell.
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Old Oct 19, 2007 | 10:15 AM
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sawzall/bandsaw/angle grinder/torch/plasma/hacksaw/zizwheel

i prefer the sawzall method
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Old Oct 22, 2007 | 10:05 PM
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BG05TD's Avatar
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thanks guys.... used sawzall then grinder...i'm never puttin the muffler on again anyway! took about 20 mins and sounds about 100x better
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