3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

bumper guard and airflow requirements

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Old May 12, 2005 | 09:06 PM
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trik396's Avatar
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From: NW Indiana
bumper guard and airflow requirements

I'm in the process of building my front bumper "guard". The space below the grill and top portion of the bumper (which is swaged inward) seems to allow air across a portion of cooling fins. A piece of 2"x3" rect tube is going to run across this space. I plan on drilling 5 holes 2" in diameter thru the tubing to allow airflow. Do you guys think this is enough or should I drill more???

Maybe I'll take some pics if my explanation is hard to understand. Let me know.
Thanks
Tony
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Old May 13, 2005 | 08:14 AM
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Maybe you should make a hole as big as the OEM vent? That would be safe. Use flat bar verts as fins to keep the big stuff out...maybe 2" apart?
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Old May 13, 2005 | 09:50 AM
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Not a bad idea. I'm working with a sawzall, hand drill and that's about all. I know I cannot cut it out that way straight and make it look nice. I do have 2" holesaw and will sleeve it with 2"od DOM tube. I may be able to get 9 or 10 holes. Alot of work but I'm limited by my tools and skills. Wish me luck.
T.
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Old May 13, 2005 | 03:55 PM
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Sawzall, drill, and a grinder can do anything...just takes time

Buy a few round gringing stones to do inside the radius with.
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Old May 14, 2005 | 10:11 AM
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I will need that or I'll be forced to use a rat-tail file. Thanks for the advice and confidence.


Tony
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