Can anyone post the procedure for removing/installing the turbocharger on a 2007.5 2500 with the 6.7? I've looked and I can't seem to come up with anything. Thanks.

 

6.7L DIESEL



Disconnect the battery negative cables.
Drain coolant.
Remove air filter housing.
Remove charge air cooler inlet tube at turbocharger inlet.
Disconnect turbocharger speed sensor electrical connector.
Disconnect turbocharger actuator electrical connector.
Remove turbocharger oil supply line.
Remove turbocharger coolant lines at engine block.
Remove RH engine mount. (you don't have to remove the mount but finaggle the turbo out. might be easier to remove cast elbow to make this happen)
Remove exhaust steady rest bracket from transmission.
Remove V-clamp from turbocharger exhaust outlet.
Remove turbocharger drain tube mounting bolts at turbocharger. Do not remove tube from cylinder block.
Lower vehicle.
Using Tool 9866, remove turbocharger mounting nuts. (no special tool needed but a nice universal)
Remove turbocharger from vehicle

 

cbrahs,

Thank you for that procedure. It is what I was looking for. Do you know if it is necessary to calibrate the actuator with Starscan or Holset software if the whole turbo assembly is replaced?

 

Why are you replacing the turbo?

 

no, install and run and check for leaks in coolant and exhaust and oil