3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Isolator bolts stripped

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Old Jun 23, 2010 | 07:23 AM
  #1  
fastlane's Avatar
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Isolator bolts stripped

So, I bought this truck used and noticed that when removing the blue fuel line hold downs. the bolts were stripped all the threads were on the bolt. I am sure these things are necessary, and I also found out how easily they are stripped. Wow it does not take much. I stopped just as soon as I felt the slightest bit of give. I don't think it was more than 15 lb ft of torque. So, how do I go about fixing this? they are stripped on #3 #2 and I kindof but maybe not stripped #4. will jb weld in the hole and squish the bolt in it, weigh it down till it dries, allow the bolt to be removed later? I don't know how well I feel about using thread repair kit, the helicoil verity. how about this?
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Old Jun 23, 2010 | 07:37 AM
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From: Coeur d'Alene ID
Go buy new brackets and bolts and then use a real torque wrench to install the new bolts. I have been wrenching for over 30 years and have seldom found anyone with an accurately calibrated elbow.
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Old Jun 23, 2010 | 07:52 AM
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the brackets are fine and yes my elbow is not accurate! the bolts stripped are ones the intake plate, not the ones clamped to the fuel line.
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Old Jun 23, 2010 | 10:01 AM
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From: Colorado Springs, CO
Go down to your local auto parts store and get a thread repair kit, like Helicoil.


http://www.hotrod.com/howto/97018_th...fix/index.html
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Old Jun 23, 2010 | 12:53 PM
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Try drilling through the entire bracket and run a bolt with a shake-proof nut all the way through. That's the most permanent fix for a problem that can leave you stranded. Loose isolators can cause lines to rupture.

Disregard, I reread your post. If the stripped hole is in the manifold, helicoil.
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Old Jun 23, 2010 | 12:59 PM
  #6  
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From: Coeur d'Alene ID
Originally Posted by .boB
Go down to your local auto parts store and get a thread repair kit, like Helicoil.


http://www.hotrod.com/howto/97018_th...fix/index.html
Originally Posted by BigDogJeepin
If the stripped hole is in the manifold, helicoil.
X3. It helps to have all the inforamtion on the problem.
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Old Jun 23, 2010 | 09:13 PM
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stripped bolts are in the manifold. helicoil seems like the most permanent solution. Thanks
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Old Jun 23, 2010 | 10:38 PM
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From: kearneysville wv
Is going to a little bigger bolt out of the question??
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