24 Valve Engine and Drivetrain Discuss the 24 Valve engine and drivetrain here. No non-drivetrain discussions please. NO HIGH PERFORMANCE DISCUSSION!

update-2000 fuel return

Thread Tools
 
Search this Thread
 
Old 11-05-2012, 04:38 PM
  #1  
Registered User
Thread Starter
 
NE frmhnd's Avatar
 
Join Date: Nov 2009
Location: McCook, Nebraska
Posts: 1,955
Likes: 0
Received 2 Likes on 2 Posts
update-2000 fuel return

That line we had trouble with when the fuel pump went out broke again. This time we are going to cut a couple inches off each end and run a rubber fuel line between them. Hopefully it will hold more than a month this time. The one lasted a few days.

Why does that line need a banjo fitting on the pump? It'll handle more pressure than the dang feed line will.
Old 11-06-2012, 08:09 PM
  #2  
Registered User
 
iwhitne's Avatar
 
Join Date: Jul 2012
Location: CLEVELAND ROCKS
Posts: 115
Likes: 0
Received 0 Likes on 0 Posts
get a vulcan big line upgrade kit ... get rid of thse banjo bolts!
Old 11-06-2012, 09:10 PM
  #3  
Registered User
Thread Starter
 
NE frmhnd's Avatar
 
Join Date: Nov 2009
Location: McCook, Nebraska
Posts: 1,955
Likes: 0
Received 2 Likes on 2 Posts
Found the Vulcan kits. The line we are having trouble with comes off the pump and goes behind the filter to a 90 degree elbow aft of the filter. See what happens when we mod the replacement we have coming in if it lets go I'll tell the boss about this.

The banjo fitting keeps breaking off the end of the tube. We've tried several ways of tightening it to no avail. This time it lasted almost a month, the one lasted less than a week.
Old 11-07-2012, 08:20 PM
  #4  
Registered User
 
iwhitne's Avatar
 
Join Date: Jul 2012
Location: CLEVELAND ROCKS
Posts: 115
Likes: 0
Received 0 Likes on 0 Posts
not sure which banjo you're referring to.. got a picture?
Old 11-09-2012, 08:31 AM
  #5  
Registered User
Thread Starter
 
NE frmhnd's Avatar
 
Join Date: Nov 2009
Location: McCook, Nebraska
Posts: 1,955
Likes: 0
Received 2 Likes on 2 Posts
Don't have a picture. It is on the driver's side of the pump, toward the cab. The steel line drops down and back, the levels out, and runs back under the fuel filter to a fitting at the rear of the motor.

We cut about an inch and a half off each end and ran some rubber fuel line between them. It's holding so far, but we are only a day in. Best we can figure is that in tightening the rear fitting, we were putting some twist on the line, and that is what was breaking it. The tube was breaking within a 1/4 inch of the banjo fitting.
Old 12-05-2012, 10:05 PM
  #6  
Registered User
Thread Starter
 
NE frmhnd's Avatar
 
Join Date: Nov 2009
Location: McCook, Nebraska
Posts: 1,955
Likes: 0
Received 2 Likes on 2 Posts
Well, we are a few days short of a month, and the rubber hose clamped to the ends we cut off the OEM line is still not leaking, think we got it whipped.
Old 01-07-2013, 06:45 AM
  #7  
Registered User
 
dpcurry's Avatar
 
Join Date: Jan 2013
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
i dropped, cleaned, & reinstalled my fuel tank on a 2001 2500, now i cannot get fuel up front, what do i need to do???
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rick 12v CTD
1st Gen. Ram - All Topics
6
09-23-2011 05:21 PM
Scotts_D250
1st Gen. Ram - All Topics
1
07-10-2011 01:05 AM
ctd4stan
3rd Gen Engine and Drivetrain -> 2003-2007
11
05-18-2009 02:56 PM
dssimecek
Other
1
03-18-2007 11:01 AM
MnTom
Other
3
08-25-2004 11:19 PM



Quick Reply: update-2000 fuel return



All times are GMT -5. The time now is 02:00 PM.