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Running out of fuel at 1/4 tank.. Truck dies

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Old Mar 12, 2009 | 09:28 AM
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DNRCustoms's Avatar
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From: Richmond, MI
Running out of fuel at 1/4 tank.. Truck dies

Working on My Grandpa's truck... He told me we wants me to put in a new fuel guage in... His truck keeps running out of fuel with the guage still reading anywhere from 1/4- 3/8 tank left... Is this a sign of a bad lift pump or is something else I should check... Mayne a bad sending unit in the tank?? I've been trying to talk him into the low pressure Led light for along time, but he has been stubborn..

The truck is a 2002 with 80k on the ticker...
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Old Mar 12, 2009 | 10:05 AM
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It could be either , level sending unit or an issue with fuel delivery [ pickup - pump ] .
Being an 02 , not sure if it has the VP or C3 , if VP that's bad , as I understand , the VP can start & run the engine with the LP dieing , making the VP work harder , shortening its life .
To find out witch of the 2 possibilities , you may need to pull the tank or lift the bed & look at the 2 units to see if it the sender or the pickup .
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Old Mar 12, 2009 | 10:33 AM
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I recently went through this on my '99. Truck ran out of fuel with the gauge reading 1/4 tank full. I replaced the sending unit and all is well. Have you determined that the tank is actually empty on your grandpa's truck when it comes to a halt? In any case, definitely install a fuel pressure gauge in the cab.
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Old Mar 12, 2009 | 10:40 AM
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From: Richmond, MI
IT has the Vp44 Sounds like the sending unit would be bad to me... But not sure.. I've heard of a lot of lift pump failures, but not the sending units..
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Old Mar 12, 2009 | 10:44 AM
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Yup... I just got a call and my uncle put in 6 gallons out of a can, got it running again.. then went to the gas station and put in another 29... So she was good and empty..
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Old Mar 12, 2009 | 11:03 AM
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Over 30 + yrs in repair , I have put many sending units in , all kinds of trucks & cars .
So with those numbers on filling , that should make it the sending unit , not rending correctly , ask if he rides around with the tank on the lower side more often that on the higher side , I would say lower , what goes bad is that the sender has an arm that rubs on windings of coil , the arm tend to wear through the spot that it sits on the most .
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Old Mar 12, 2009 | 11:18 AM
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Cool, thanks... Na, gramps is the kind that fills er up every time it gets low... The truck is maninly used on trips, hauling a 15k fithwheel around.. Once he gets done with it moving some machinry around I'll drop the tank next week and fix it for him... Thanks for the tips guys
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Old Mar 12, 2009 | 12:02 PM
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Prolly is the sending unit, but also could be a huge upset in the floor of the tank from a large curb or rock or berm
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Old Mar 12, 2009 | 06:12 PM
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Not an expert but....

I've had the 1/4 tank problem well before replacing my LP. Sounds like a sending unit to me too. Shuts off the LP/IP. PITA. Made my LP die too (theoretically). Good luck.
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