whats the best way to get rivets off
1 : Use a cut off wheel to slice an x into the head of the rivet, then an air hammer with a chisel blade to remove the rest.
2 : Drill into the rivet head instead of using a cutoff wheel.
3 : Cutoff wheel and hand chisel.
The idea on these three is to remove metal from the rivet head so the edges have a place to go when you hammer it through.
4 : Drill a pilot hole, then use larger and larger bits until the head comes off entirely. Use a punch to hammer the rest of the rivet through. It helps to start with a center punch on top of the rivet head to keep the drill from wandering off the rivet and messing up your frame.
2 : Drill into the rivet head instead of using a cutoff wheel.
3 : Cutoff wheel and hand chisel.
The idea on these three is to remove metal from the rivet head so the edges have a place to go when you hammer it through.
4 : Drill a pilot hole, then use larger and larger bits until the head comes off entirely. Use a punch to hammer the rest of the rivet through. It helps to start with a center punch on top of the rivet head to keep the drill from wandering off the rivet and messing up your frame.
Good timing on this thread. I'm about a week away from starting to remove rivets on my 4x4 frame. I know simplysmn I should be done by now....

Couple questions I have about this are....do you cut the large or small head on the rivet? Or does it matter what direction you push the remaining body through?


Couple questions I have about this are....do you cut the large or small head on the rivet? Or does it matter what direction you push the remaining body through?
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cutting an x and airhammering out the stub is easiest, that said I just did the rear brackets and shackles on my pile....no air at home. I used a 4 1/2 angle grinder with a cutoff disc, cut/grind em flush, a little heat courtesy of some mapp gas and they came out pretty trouble free.
Good timing on this thread. I'm about a week away from starting to remove rivets on my 4x4 frame. I know simplysmn I should be done by now....

Couple questions I have about this are....do you cut the large or small head on the rivet? Or does it matter what direction you push the remaining body through?


Couple questions I have about this are....do you cut the large or small head on the rivet? Or does it matter what direction you push the remaining body through?
Though this might take an extra person helping, this is the absolute BEST way, right here, especially if you can get a direct shot of the head of the rivet.
Take a socket that fits tight to the rivet's head.
Now, use a transfer punch that fits the hole in the socket and mark the center of the rivet's head.
Take a drill bit the same size, or slightly larger than the rivet's shank diameter and drill until the head pops loose on the drill bit, then punch the remainder on through.
Works slick and you don't have grinder hack marks on your frame pieces.
Mark.
Take a socket that fits tight to the rivet's head.
Now, use a transfer punch that fits the hole in the socket and mark the center of the rivet's head.
Take a drill bit the same size, or slightly larger than the rivet's shank diameter and drill until the head pops loose on the drill bit, then punch the remainder on through.
Works slick and you don't have grinder hack marks on your frame pieces.
Mark.
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