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Turbo Exhaust housing trick?

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Old Apr 4, 2011 | 05:48 PM
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thrashingcows's Avatar
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From: Prince George, BC
Turbo Exhaust housing trick?

I bought a good used HX35 locally and have been working on dismantling it for a rebuild. I've been trying to separate the exhaust housing for a couple weeks now...with not much success.

I've soaked it in PB Blaster, cycled heat with an Oxy/Acc torch, then tried more soaking with my 50/50 mix of ATF and Acetone..and of course much hammering.

Anyone have a trick or two?
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Old Apr 4, 2011 | 05:55 PM
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TJE
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From: OK
Hammer might not be big enough....most on here say beat the tar nation out of the thing it will eventually come apart.

Good luck
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Old Apr 4, 2011 | 07:51 PM
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Did you remove the 4 bolts holding it to the center section? I'm sure you did, just had to throw that out there. Might just have to keep whacking at it and maybe try PB blaster or any other penetrate at the turbine blades. Some carbon could be built up and holding on good.
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Old Apr 4, 2011 | 07:53 PM
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What`s the acetone/ATF mixture about? Don`t believe I have heard of that.
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Old Apr 4, 2011 | 08:12 PM
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This may sound crazy... Get the turbine housing good and hot, than melt wax into the seam.
I didn't believe it either
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Old Apr 4, 2011 | 09:42 PM
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I just did this to mine. I clamped the exhaust housing in a vise to secure it. I then removed the two bolts opposite the oil drain and fill locations. I then backed the other two bolts part way out and used them to gain leverage to pry against the oil extrusions in the center section. Working from side to side with a pry bar, crow bar, screw driver etc. I was able to split the two sections in about 20 min. with out using heat only a little penetrating oil and some gentle persuasion.
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Old Apr 4, 2011 | 10:53 PM
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I soaked mine in the leftover ATF after changing the trans.
I let it soak for 5 days and put 5 min of heat to it and it was off in less than a dozen firm smacks with the hammer.
Good luck!!
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Old Apr 4, 2011 | 11:17 PM
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From: Prince George, BC
Originally Posted by MARF75
What`s the acetone/ATF mixture about? Don`t believe I have heard of that.
One of the best penetrating fluids I've ever used!! Found a study on-line some time ago and they were testing the effectiveness of the leading penetrating oils. They used lab rusted nuts and bolts, so they would all be the same, and then recorded home many FT/LBS it took to get the nut moving.

I found it!!

Some of you might appreciate this. Machinist's Workshop magazine tested penetrants for break out torque on rusted nuts.

They are below, as forwarded by an ex-student and professional machinist, Bud Baker.

They arranged a subjective test of all the popular penetrants with the control being the torque required to remove the nut from a "scientifically rusted" environment.

*Penetrating oil ..... Average load*
None ...................... 516 pounds
WD-40 ................... 238 pounds
PB Blaster ............... 214 pounds
Liquid Wrench ......... 127 pounds
Kano Kroil .............. 106 pounds
ATF-Acetone mix.......53 pounds

The ATF-Acetone mix was a "home brew" mix of 50 - 50 automatic transmission fluid and acetone. Note the "home brew" was better than any commercial product in this one particular test. Our local machinist group mixed up a batch and we all now use it with equally good results. Note also that "Liquid Wrench" is about as good as "Kroil" for about 20% of the price.
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Old Apr 4, 2011 | 11:57 PM
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From: North Haven,CT "Living in occupied teritory" & Barton,VT
I might have to rebuild my HE351CW and was looking at this http://www.dieselpowermag.com/tech/f...rbo/index.html on line. I was wondering, has anyone tried to use a hydraulic press?
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