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1992 W250 Resurrection/Modding

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Old Apr 17, 2014 | 08:10 AM
  #16  
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From: vermont
Originally Posted by NJTman
Yeah, sad... I know....






Meow !


Now that is funny!
MEOW!
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Old Apr 17, 2014 | 08:29 AM
  #17  
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From: PA near Harrisburg
Originally Posted by sooty
ive seen the drive hubs on the clutch discs shear free, are you hearing any spinning gear noise from the trans at all? if its a fourth gear only, 1:1/4th-gear is direct thru mainshaft, pull drain plug, to reveal carnage....
The almost total lack of noise is puzzling. There is no motion in ANY gear which leads me to think its the input shaft. Figured I'd pull the top cover off and check it out when I pull it.
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Old Apr 17, 2014 | 08:32 AM
  #18  
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From: PA near Harrisburg
Originally Posted by NJTman
Nah,

My 34 year old nickname is " T. " and for the time being, I live in NJ. When I pull my pants off.... ooops, when I look in the box on my wife's dresser, I realize I'm a man...
OR...you could move to PA and we could just call you PaT!! Also...make sure to oil the hinges on that box. Things can get ugly when they get rusty.
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Old Apr 30, 2014 | 10:36 AM
  #19  
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Here's a pic of the shiny new NV4500 that is going in the truck!
I wire wheeled the surface rust off the bottom, taped off mating surfaces and shift tower, primed it and painted it Valspar Equipment Yellow. Why you ask? Because TSC discontinued it and I bought 2 cases of it!!
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Old May 11, 2014 | 08:33 PM
  #20  
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The new NV4500 and South Bend Clutch are installed!! Turns out that the output shaft on the Getrag had been broken at the adapter at some point and WELDED back together. The weld (which was not very good anyway) subsequently broke again. I was pretty surprised when my cousin and I pulled the NP205 and it had 7" of output shaft sticking out of it. I might rebuild it later on. I might also put it on Craigslist for a core.
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Old May 11, 2014 | 08:55 PM
  #21  
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The truck now moves under it's own power. I may need to install a new clutch master/slave cylinder assembly. The pedal feels squishy and doesn't seem to be disengaging completely.
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Old May 11, 2014 | 09:21 PM
  #22  
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Originally Posted by MrFusion
The new NV4500 and South Bend Clutch are installed!! Turns out that the output shaft on the Getrag had been broken at the adapter at some point and WELDED back together. The weld (which was not very good anyway) subsequently broke again. I was pretty surprised when my cousin and I pulled the NP205 and it had 7" of output shaft sticking out of it. I might rebuild it later on. I might also put it on Craigslist for a core.
The things people do to their vehicles never ceases to amaze me!
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Old May 11, 2014 | 11:30 PM
  #23  
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From: PA near Harrisburg
Originally Posted by mknittle
The things people do to their vehicles never ceases to amaze me!
Yeah that's a new one to me. My best guess is that the PO tried to cobble it back together in order to sell it and make it someone else's problem. Fortunately that didn't happen. I'll post a pic of the shaft this week.
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Old May 12, 2014 | 07:47 AM
  #24  
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Originally Posted by MrFusion
Yeah that's a new one to me. My best guess is that the PO tried to cobble it back together in order to sell it and make it someone else's problem. Fortunately that didn't happen. I'll post a pic of the shaft this week.
Good guess.
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Old May 22, 2014 | 08:32 PM
  #25  
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I put a new Rhino Pac clutch master and slave assembly in today. I didn't drive the truck (one of the wheel cylinders is puking brake fluid all over the place and the T/C has no fluid in it). I started it and ran it through the gears a couple times. Seems to shift a little easier. RhinoPac MC/Slave assembly parts fit well and are made in the USA. I'm also installing an Off Road Designs twin stick shifter. I've had to do a bit of modification to the kit since it is basically a Chevy kit.
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Old May 23, 2014 | 07:45 AM
  #26  
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Originally Posted by MrFusion
I put a new Rhino Pac clutch master and slave assembly in today. I didn't drive the truck (one of the wheel cylinders is puking brake fluid all over the place and the T/C has no fluid in it). I started it and ran it through the gears a couple times. Seems to shift a little easier. RhinoPac MC/Slave assembly parts fit well and are made in the USA. I'm also installing an Off Road Designs twin stick shifter. I've had to do a bit of modification to the kit since it is basically a Chevy kit.
I think you will like the twin sticks. I have been watching for another stock bolt on stick to do mine(It would be kinda cool to have 2 stock sticks). I did one on the Dana 20 in my odd jeep . Its a good set up.
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Old May 23, 2014 | 12:10 PM
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Wow a welded up output shaft...That is crazy!!

Glad you got your new "Yellow" tranny into the truck.... Does your new Clutch slave cylinder have a bleeder?
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Old May 23, 2014 | 09:58 PM
  #28  
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Originally Posted by mknittle
I think you will like the twin sticks. I have been watching for another stock bolt on stick to do mine(It would be kinda cool to have 2 stock sticks). I did one on the Dana 20 in my odd jeep . Its a good set up.
The majority of the reason for twin sticking it is that I'll be running 3.07 rears and would like to have 2LO for backing trailers and traffic. I also don't really like the factory shifter. Plus: Twin sticks are cool! I will probably have a factory bolt on shift stick from an '89 truck left over if you want it. PM me.
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Old May 23, 2014 | 10:15 PM
  #29  
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Originally Posted by thrashingcows
Wow a welded up output shaft...That is crazy!!

Glad you got your new "Yellow" tranny into the truck.... Does your new Clutch slave cylinder have a bleeder?
I'll try to put some pics up soon. There is no bleeder on on the master/slave assembly. It came as a pre-bled unit. I might try to bleed it by pushing in on the slave cylinder. I have a brand new clutch and a brand new (NOS) transmission. Probably all contributing factors.
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Old May 26, 2014 | 11:42 PM
  #30  
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From: PA near Harrisburg
Welded / Broken Getrag Main Shaft

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