Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

messed up pyro gauge?

Thread Tools
 
Search this Thread
 
Old Sep 12, 2005 | 08:42 PM
  #1  
Jeremy Cusick's Avatar
Thread Starter
Registered User
 
Joined: Feb 2004
Posts: 423
Likes: 0
From: Allendale, IL
messed up pyro gauge?

My Banks(yeah, I know) pyro gauge won't drop under 100 Degrees, even after it's sat overnight. Could it be the gauge, or is it the probe? Any way to test them to find out?
Reply
Old Sep 12, 2005 | 08:46 PM
  #2  
Jeremy Cusick's Avatar
Thread Starter
Registered User
 
Joined: Feb 2004
Posts: 423
Likes: 0
From: Allendale, IL
I'm also wondering if this has anything to do w/ the fact that I removed a jury rigged piece of wire from the + post that was touching the probe input line (whatever that spiral wrapped poop is called).
Reply
Old Sep 12, 2005 | 09:34 PM
  #3  
600 Megawatts's Avatar
Muted User
 
Joined: Jan 2005
Posts: 640
Likes: 0
All thermocouple type instruments have mediocre resolution at temps approaching ambient. Thats why in plants, we usually use RTD's for the lower (250F, down ) ranges. Its probably fine. It anything would or could be wrong, it could only be the gauge. TC's are what they are... they never vary more than a very very small amount. TC's cant and arent calibrated for this reason. The two dissimilar metals joined together at the junction, simply put out a set voltage at a set temperature.... but that voltage is mere millivolts and at low temps its REALLY tiny....



KP
Reply
Old Sep 12, 2005 | 09:45 PM
  #4  
2500Ram's Avatar
Registered User
 
Joined: Jul 2005
Posts: 1,008
Likes: 0
From: Colorado Springs
Originally Posted by 600 Megawatts
All thermocouple type instruments have mediocre resolution at temps approaching ambient. Thats why in plants, we usually use RTD's for the lower (250F, down ) ranges. Its probably fine. It anything would or could be wrong, it could only be the gauge. TC's are what they are... they never vary more than a very very small amount. TC's cant and arent calibrated for this reason. The two dissimilar metals joined together at the junction, simply put out a set voltage at a set temperature.... but that voltage is mere millivolts and at low temps its REALLY tiny....



KP

I think that was english, could you dumb it down just a tone for me
Reply
Old Sep 12, 2005 | 10:10 PM
  #5  
Dr. Evil's Avatar
Registered User
 
Joined: Jul 2003
Posts: 7,129
Likes: 0
From: The Great White North
What hes saying is that a pryo may not necessarily go to zero, the indication on the low end isnt really important anyway. This error is mainly due to its construction. Whats more important is how close the thermocouple measures the exhaust temps at operating temperature.

Jeremy, do you have access to an infrared temperature gun?? If not, you could rent one from a rental place and verify your temperature reading when the engine is hot.
Reply
Old Sep 13, 2005 | 12:36 AM
  #6  
Jeremy Cusick's Avatar
Thread Starter
Registered User
 
Joined: Feb 2004
Posts: 423
Likes: 0
From: Allendale, IL
Yeah, dad's got one. Might use it to verify the pyro gauge's accuracy.
The reason I asked, is because up until a month ago, it would drop to 0 overnight. I even tried thumping it, but it stays at 100 deg. Funny thing is, the little coil of steel wire I found that was grounding out the + post would cause 100 degree drops in temps when you'd thump the gauge.

I have hit 1200 deg. since this started happening, w/ the 100 plate 90% forward and stock injectors, 34Lbs boost, 16.5* timing, and no GSK. Sound about right? I had some RPM's left to go, but let off due to my slipping clutch.

I think I'm just one of those worry-wart perfectionist types.
Reply
Old Sep 13, 2005 | 02:19 AM
  #7  
dieseldel's Avatar
Registered User
 
Joined: Jul 2003
Posts: 100
Likes: 0
From: North Central Arizona
I had that happen...then realized the temp was 100 degrees that morning.
But seriously, hermocouples do not register very accurately down near ambient.
-Del
Reply
Old Sep 13, 2005 | 09:50 AM
  #8  
600 Megawatts's Avatar
Muted User
 
Joined: Jan 2005
Posts: 640
Likes: 0
Sorry, here is better explanation of what I said. Our EGT 'probes' are really just devices called thermocouples. There are literally millions of these devices in use in the world at power stations, refineries chemical plants etc. They are made by 'coupling' two different metals together at a junction, which is at the tip of the probe. There are lots of different types of thermocouples (TC's) which use different combinations of metals at the junction. The two different metals, joined together will put out a certain amount of voltage when the tip is heated. The hotter the junction, the more voltage the couple puts out. But this amount is only millivolts, (or about .001 volts at 32F to about .040 Volts at 1,300F). At the lower end, this voltage is extremely small to have to directly move the pointer of a meter or gauge. So the slightest friction in the gauge can cause it to hang a tad and/or be off at the really low ranges. At higher temperatures, and thus voltages, its much better.

As for what I said about the TC never being wrong or needing calibrated, that is because the thermocouple is just a coupling of two different metals. As long as the metals are what they are, then they WILL put out that set voltage at a set temperature. There is no way to 'tweak' or alter the thermocouple itself, only the measuring instrument, be it a gauge or meter etc.


Hope this helps

KP
Reply
Old Sep 15, 2005 | 09:08 AM
  #9  
DRM's Avatar
DRM
Registered User
 
Joined: Dec 2003
Posts: 344
Likes: 0
From: Spring Hill, TN
My EGT gauge has never read below 300 - go figure.
Reply
Old Sep 15, 2005 | 10:14 AM
  #10  
infidel's Avatar
Registered User
 
Joined: Dec 2003
Posts: 14,672
Likes: 9
From: Montana
Originally Posted by 600 Megawatts
Our EGT 'probes' are really just devices called thermocouples. There are literally millions of these devices in use in the world at power stations, refineries chemical plants etc.
You forgot there is at least one in almost every home in America, they control your heating, A/C, oven and hot water heater temp.
A thermocouple definitely isn't rocket science.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dzl_damon
1st Gen. Ram - All Topics
11
Jun 7, 2009 06:28 PM
Igor
3rd Gen High Performance and Accessories (5.9L Only)
7
Sep 13, 2005 12:47 AM
Mikey4X4
3rd Gen High Performance and Accessories (5.9L Only)
23
Jun 16, 2005 01:34 PM
loggertruck
HELP!
3
Dec 18, 2004 08:51 PM




All times are GMT -5. The time now is 11:42 PM.