Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Head work time

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Old Oct 29, 2006 | 08:49 AM
  #1  
jaymo's Avatar
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From: Oklahoma
Talking Head work time

Well after I found a little oil leak at the front just under the head .I decided to geterdone. I know that this has all been discussed before but am trying to nail this the first time.

I haven't had time to call Doug, so I thought Id ask here.

The plans are as follows......


Head studs (have them already) $400
Deck and Oring the head ( I think I found a guy in Sandwich Ill. that can do it) $350
Modified 12 valve head gasket ( not sure what size).
And possibly a cam from formula one. Helix 2 $750 ( I think )
Now I guess this means I also will need springs. $650
I will also be replacing soma of the seals on the front of the motor and vacuum pump seal.
So I need to know what size gasket and some of the part numbers for the seals. And is there something else I can do to the head while I'm at it?


Dam shopping list keeps getting larger.
This site has helped me save allot , (but also cost me allot )
Thanks ahead of time for all the help....
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Old Oct 29, 2006 | 09:12 AM
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From: Texas/Oklahoma Border
Recommend 'bolt on system' for the cam shaft... additional $200.00
http://www.f1diesel.com/helixspecs.html

Also recommend the after market springs... if headed for more hp.

Key to the o-ring, IMO, is the quality of the cutting job. Make sure your going somewhere that knows the difference. Many first timers and DIY types have had to redo.

RJ
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Old Oct 29, 2006 | 09:29 AM
  #3  
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From: Oklahoma
The guy has done alot of gasser heads I know for sure. But Im not sure if he has done many diesel heads. My father inlaw recomended him. My father inlaw builds small forien race motors.
Now $250 for the bolt on is ontop of the $750 for the press on cam?
And I do plan on more power, but just from turbo,(or turbos) not drugs.
Man I hate spending $650 on springs but I know it needs to be done. Now will this let the motor go to 4000 rpm? And if so what other concerns will I have?
I dont plan on p-pump it but am going to go with F1 6's or 7's.
I know that this alot of questions , but I like to do it write the first time.
Ive allready bought the wrong injectors Nice injectors for the price but not the quallity that I wanted.
Thanks again.


Off subject but I think I may have the comp verson of the tstpm3. It seems to fuel allthe way to 3200+ rpm's. How could I check this?
I bought this from cummins4x4power.
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Old Oct 29, 2006 | 10:10 AM
  #4  
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From: Texas/Oklahoma Border
Going to 4000 rpm? Cam & springs will allow it, but may not be best. What you will get is a much wider max power band... say from 2600 to 3300, instead of stock power band of 2500-2900 +/-.

If you have TST Comp version it should have ugly (IMO) orange face (lable) instead of grey.... but best to get SN# and call TST to confirm if upgraded. Regular TST PM3 also fuels to 3200 rpm.

$200 more for Bolt on is correct. Don't know about press on cause I was not interested in that one.

I have springs but no cam yet. Agree with no need for P-pump. I prefer the FASS filters over stock, anyway.

Also agree with you on your Injectors... JMO.

RJ
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Old Oct 29, 2006 | 06:34 PM
  #5  
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From: Irving il.
Might want to port the head while you have it off!! It will help egt by 100-200. Help lower boost and let it breathe.
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Old Oct 29, 2006 | 10:31 PM
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Originally Posted by jaymo
Now will this let the motor go to 4000 rpm? And if so what other concerns will I have?
I dont plan on p-pump it but am going to go with F1 6's or 7's.
Thats quite a range 1.6's or 7's. I hope you mean 1.6 with the single and 7 when you get twins.

Look into a fluidamper if you want to spin a lot of rpms too so you won't be stressing the motor as hard with torsional vibrations (yes I cut and pasted those last two words in )

The thing about rpms is you won't make more power revving high but it can be adventagous in racing or pulling just so you can stretch a gear out. With that said I want to do the same thing on my 6 speed, but rpms would be a fringe benefit. Rather than rpms I'd be looking for spoolup, widened power range, lower egts, and the gear on the cam to run a mechanical cummins pump
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Old Oct 29, 2006 | 10:38 PM
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I think he means that he's going to go with Don's F1 mach 6's or 7's.
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Old Oct 29, 2006 | 10:39 PM
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From: fredericksburg, virginia
Originally Posted by rjohnson
Regular TST PM3 also fuels to 3200 rpm.

$200 more for Bolt on is correct. Don't know about press on cause I was not interested in that one.
95Ram was looking into this recently and it might actually be 3000 =\

Would you think the bolt on is necessary on a daily driver with occasional hot rod tendencies? Care to speak on press on vs bolt on? How often do folks see cam failures??
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Old Oct 30, 2006 | 05:03 AM
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Yeah I did mean Either a 6's or 7's. And spinning to 4000 and being able to pull that gear just that little bit extra is what I'm hoping for. The more I'm around diesel trucks the more I love the capabilities of them.
This might sound crazy, but this old girl may end a devoted drag truck. I have been hinting around to the wife that a new 4x4 would be nice. It all depends on the housing market in the next year.
Back to the question at hand. I still haven't heard which thickness of gasket to go with. I may need to wait till the machine shop is done milling the head, but am not real sure. My experience lies in suspensions not motors. Now I do agree about porting the head, but will the machine shop do that?
sorry for all the Questions . I'm not the sharpest tool , just a tool!!!!


Oh yea could someone explain fire rings. Dose my block need to be worked on as well?
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Old Oct 30, 2006 | 06:23 AM
  #10  
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If the headgasket aint leaking now I wouldnt touch it.
Stud it and go. Then do the work when it fails.

I have read several reports of engine getting rings or whatever and then having sealing problems.
I had that happen to me. Had a head O ringed and decked. Then it developed a leak. The original head and gasket never blew.
The O ringed head and gasket would never seal up correctly again(after multiple gasket replacements). I ended up selling the truck.

I'll never O ring again.
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Old Oct 30, 2006 | 08:42 AM
  #11  
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all o-ring jobs are not the same... my o-ring grooves are cut on a mill... not sure the tolerance, but I'm betting it's less than a thou.

I know the old hand-groove tools can have a couple thou variance from one side to the other...

if that variance is lop-sided from cylinder to cylinder, you can definately have sealing problems. another thing to consider is protrusion... if you've got .015-.020" protrusion, you're gonna have to torque the snot out of the fasteners, and probably have to retorque often.

.008-.010" not so much.

I think I've got .010" protrusion, one re-torque after the first heat cycle... I've probably got another 10 cycles on it right now... this weekend I'll be re-torquing again... I'm paranoid after all that work, so I'll be retorquing often till I'm confident that the gasket is good and squished
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Old Oct 30, 2006 | 11:26 AM
  #12  
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Go with 7's a plenty of air. I'm runnina 10 over have never had the first problem with only 3 or 4 retorques - can't remember. You should be quite alright going with that. The bolt on gear with the cam is the only way to go btw - that extra reassurance comes in handy when you start twisting those RPM's up.
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Old Oct 30, 2006 | 07:51 PM
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Well I am going on thursday to meet with a guy My father in law uses for the race cars he works on. I will discusse what gasket to order.

I am defenetly Oringing the head.

I do have a leak from the head but it is external as far as I can tell.

I am getting excited. I almost cant wait.
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