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Cummins-powered hybrid Bus

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Old Jan 1, 2006 | 10:20 PM
  #1  
PeteRR's Avatar
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From: Ridgecrest, CA
Cummins-powered hybrid Bus


A hybrid car has a battery-fed electric motor providing boost for the small gasoline engine when accelerating. Same thing with these $500,000 Orion VII buses, by DaimlerChrysler Commercial Buses. The primary powerplant is a 5.9-liter, 270-hp reduced-emissions Cummins diesel engine, not much different from the one in a Dodge Ram pickup truck, except the bus weighs 42,540 pounds fully loaded (with 44 passengers and 100 gallons of diesel fuel), the pickup just 6,350 pounds. (A traditional non-hybrid bus engine would be twice the displacement.)


The diesel engine has been optimized to run at near-constant speed and dumps its power to the array of 46 batteries on the roof. The batteries provide additional power for quick starts and hill climbs (it's not the Alps, but New York has a few slopes). The hybrid bus has no transmission and no direct connection between the diesel engine and the wheels. Instead, like a diesel locomotive, the Orion VII diesel engine turns a generator, which runs through a control unit developed by BAE Systems, which drives an electric motor that powers the bus. The controller also sends and receives power from the battery array. Acceleration is both faster and smoother. The other passenger-pleasing feature is the low floor, just 14.5 inches off the roadway, 11 inches when the suspension kneels.

At the late fall rollout, New York City transit officials got overenthusiastic, and at one point -- illustrating the danger of setting politicians loose with statistics -- Transit Authority president Laurence Reuter said a bus was the equal of 15,000 Priuses. Translation: New York City has a fleet of 325 hybrid buses recently delivered, with 500 more on the way through 2007. When all 825 are in service, together they'll have the same savings in fuel consumption and reduced emissions as replacing 15,000 passenger cars with hybrid cars such as the Toyota Prius. In other words, one hybrid bus can be as earth friendly as 18 to 20 hybrid cars.

Including compressed natural gas (CNG) buses, more than a quarter of New York's 4,500 buses will be reduced-emission vehicles. Compared with low-emissions diesel transit buses and CNG buses, the hybrids emit less than half the nitrous oxides (NOx) and one-fourth the carbon monoxide (less than one-tenth the CO of a CNG bus). Chugging along New York City streets at an average of less than 4 mph and getting 3.6 mpg, each hybrid will save 5,000 gallons of diesel fuel a year.


The technology doesn't come cheap. The Orion VII hybrid bus costs about 30 percent more than a diesel-powered transit bus. Andreas Renschler, DaimlerChrysler's board-of-management member in charge of commercial vehicles, says that much of the cost differential will be recaptured over the decade or more the bus is in service: less fuel consumed, no transmissions to overhaul, and fewer brake pads to replace. But on a purely financial basis, the hybrid may not earn back its higher cost. The intangible is the value of cleaner air. Unfortunately, because of the high up-front costs, so far there have been few takers for hybrid buses in the world's most polluted cities, such as Mexico City, Bangkok, Beijing, or Shanghai, although many are adopting CNG buses.
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Old Jan 2, 2006 | 07:27 AM
  #2  
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From: Cedar Grove, New Jersey
thats pretty sweet, now all I gotta do is find one totalled, so I can yank the motor and generator and batteries, this thing sounds efficient enough to run my house of of and have power to spare to sell to the power companies, wouldn't that be nice? getting a check from them instead of a bill?
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Old Jan 2, 2006 | 07:47 AM
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From: New Holland, PA
Transit buses, postal jeeps, and UPS-type trucks are the only places hybrid drivetrains really make sense. With regenerative braking it really doesn't take much engine to keep the batteries topped up. Like the article said, the 5.9 is about half the size of the engine that bus should have. It's back there running WOT most of the time just to keep the batteries charged. Unless you're running mostly stop and go it doesn't pay due to the higher initial cost plus the higher maintenance (mostly batteries) expenses.
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Old Jan 3, 2006 | 10:42 AM
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From: Fair Hill, Maryland
From my experiance with these buses the ones I worked on had a allison behind the motor that was also the gen. The batteries are suppose to last 6 years and the motor is normally at idle if it is even running at all going down the highway. The other thing with these buses is that the cables running to the trans are 900 volts A.C. Yes I said AC volts. They are marked with bright orange wireloom. And compared to the regular diesel buses they have a better off the line start.
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