3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Everyone read this,,,you may have a shorted wire!!

Thread Tools
 
Search this Thread
 
Old 11-01-2005, 07:41 PM
  #1  
Registered User
Thread Starter
 
Bad Ramer Jamer's Avatar
 
Join Date: Jun 2004
Location: IL
Posts: 1,041
Likes: 0
Received 3 Likes on 2 Posts
Everyone read this,,,you may have a shorted wire!!

I think I finally found the problem with my truck. It's been in the shop many time's for loss of power, along with many other thing's they could never figure out. This last time it left me stranded on the side of the road. Got it towed to the dealer, and they said it was showing the code for the cam positioning sensor.(041) They said there were 18 other's present as well. They said it was fixed and sent me back out on the road. Fourty mile's later it did it again. Luckily I made it to the next town. I called the local dealer and told him it was spark knocking real bad, and the other dealer had all ready change 2 cam sensor's. He said they have had a lot of truck's with my same problem. He said look at the wire going to the a/c sensore. It could be rubbing on the high pressure line. I looked, and sure enough, there it was. A bare spot rubbed through. I made it to his shop, he taped it up and put a wire loom over it. Now my truck runs better than it ever has.

So, everybody crawl under you truck and see if your wire is rubbing.
The following 2 users liked this post by Bad Ramer Jamer:
Airdocdodge (11-15-2016), oldmanram (10-01-2018)
Old 11-01-2005, 08:22 PM
  #2  
Registered User
 
rico334's Avatar
 
Join Date: Sep 2004
Location: San Angelo, Texas
Posts: 247
Likes: 0
Received 1 Like on 1 Post
Thanks for the post and heads up. Any way possible you might could stick a photo up for where to look and what to look for.
Thanks.
The following users liked this post:
Mellowyellow (03-07-2020)
Old 11-01-2005, 08:51 PM
  #3  
Registered User
 
tankeryanker's Avatar
 
Join Date: Oct 2003
Location: Myrtle Creek Oregon
Posts: 944
Received 0 Likes on 0 Posts
Glad you got it figured out. Oh & congrats on the truck of the month.
Old 11-01-2005, 11:00 PM
  #4  
Registered User
 
Lightman's Avatar
 
Join Date: Mar 2003
Location: Cleveland, OH
Posts: 2,488
Likes: 0
Received 1 Like on 1 Post
A pic would be awesome, no idea which wire you're talking about and not ashamed to admit it
The following users liked this post:
Mellowyellow (03-07-2020)
Old 11-01-2005, 11:40 PM
  #5  
Registered User
 
v8440's Avatar
 
Join Date: Oct 2004
Location: Alabama
Posts: 932
Likes: 0
Received 1 Like on 1 Post
I can assure you it wasn't spark knocking.

Just messing with you-I'm glad you got it figured out.
Old 11-02-2005, 03:23 AM
  #6  
Registered User
Thread Starter
 
Bad Ramer Jamer's Avatar
 
Join Date: Jun 2004
Location: IL
Posts: 1,041
Likes: 0
Received 3 Likes on 2 Posts
I'll try to crawl under there when I get back from Chicago. Getting a camera under there might be a tough job, but I will try.
The following users liked this post:
Mellowyellow (03-07-2020)
Old 11-08-2005, 08:24 PM
  #7  
Registered User
 
67Charger383HP's Avatar
 
Join Date: Nov 2005
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Yikes!

I will be checking out my wires soon after reading this.

Ow, and the picture will help me as well

Thanks for the heads up!
Old 11-11-2005, 02:14 PM
  #8  
Registered User
 
FRANK M's Avatar
 
Join Date: Apr 2005
Location: Spokane Valley,WA
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
I don"t see how a power wire going to the Air Conditioning compresser would cause the truck to run bad. I would think it would just blow the fuse.
Old 11-11-2005, 02:58 PM
  #9  
Registered User
 
torquefan's Avatar
 
Join Date: Sep 2003
Location: Calgary, Alberta
Posts: 4,449
Received 44 Likes on 39 Posts
Originally Posted by FRANK M
I don"t see how a power wire going to the Air Conditioning compresser would cause the truck to run bad. I would think it would just blow the fuse.
Some sensors use a 5 or 8 volt power supply which originates at the PCM or ECM and is shared by several sensors. If this voltage is compromised, it can bring down the whole system, or cause goofy sensor inputs. It often can't/won't blow a fuse because there is no fuse on the output side of the processor, and the amperage isn't high enough to blow a 12V power feed fuse on the input side.
Old 11-11-2005, 03:59 PM
  #10  
Registered User
 
MikeyB's Avatar
 
Join Date: Oct 2002
Location: Tomball, Texas
Posts: 7,543
Likes: 0
Received 4 Likes on 4 Posts
From the schematics it appears the A/C pressure transducer share the same power signals with the camshaft sensor.

MikeyB
Old 11-11-2005, 08:04 PM
  #11  
Registered User
Thread Starter
 
Bad Ramer Jamer's Avatar
 
Join Date: Jun 2004
Location: IL
Posts: 1,041
Likes: 0
Received 3 Likes on 2 Posts
Originally Posted by MikeyB
From the schematics it appears the A/C pressure transducer share the same power signals with the camshaft sensor.

MikeyB

Bingo!! That's exactly what the dealer told me. He said they discovered the problem by DC asking why they were replacing all these sensor's that in the long run tested good. So after day's of diagnosing, they discovered the shorted wire. Then everytime they had a truck in with similar symtom's, that's the first thing they checked, and found many with that problem. All's I know is I pulled the wire away and my truck was instantly cured. Halaulua
Old 11-11-2005, 09:41 PM
  #12  
Registered User
 
fredbert's Avatar
 
Join Date: Dec 2004
Location: New Jersey, near New York City
Posts: 308
Likes: 0
Received 1 Like on 1 Post
So where is this infamous wire located? Is it anywhere near the AC compressor? Thanks!
The following users liked this post:
Michael Godi (09-20-2020)
Old 11-11-2005, 11:57 PM
  #13  
Registered User
 
runamuk's Avatar
 
Join Date: Jan 2005
Location: Sacramento CA
Posts: 1,232
Likes: 0
Received 1 Like on 1 Post
Thank you !

This is just another of many stupid things that go wrong with our trucks that may be helped by reading these forums thanks again!

I'll be checking mine tomorrow!

Rick
Old 11-12-2005, 12:38 AM
  #14  
Registered User
 
yfz450guy's Avatar
 
Join Date: Aug 2005
Location: vancouver, wa.
Posts: 663
Received 3 Likes on 1 Post
pict or diagram please. thanks.
The following 3 users liked this post by yfz450guy:
Airdocdodge (11-15-2016), Mellowyellow (03-07-2020), Michael Godi (09-20-2020)
Old 11-12-2005, 10:07 AM
  #15  
Registered User
 
Windscreen's Avatar
 
Join Date: Feb 2004
Location: Milwaukee, WI
Posts: 22
Likes: 0
Received 0 Likes on 0 Posts
I had this same problem on my truck back in July, only it "fixed" itself and wouldn't reproduce when at the dealer. Despite a laundry list of codes, the dealer insisted it was bad fuel, probably water (that somehow was only bad for a few minutes). Someone else on the TDR reported a similar problem so I went looking at the wires by the AC compressor. After unwrapping the electical tape on the harness going to the AC refrigerant pressure sensor (3 wire bundle) I found:



two spots where the +5 volt line (pink w/ yellow tracer) had been rubbing against the AC compressor. I could just see where the insulation had just barely been worn through to contact the wires and short out the PCM +5 volt supply.

The big connector in the picture is the 2 pin that controlls the AC clutch. The wires in question do NOT go to this connector, but a 4 place connector (only 3 terminals are used) just off the bottom of the picture. For reference, this shot is under the truck, looking upwards. The blurry white round thing is the oil filter, and the silver unit is the AC compressor. I had both AC related connectors disconnected as it freed up the harness to work on and repair.


Quick Reply: Everyone read this,,,you may have a shorted wire!!



All times are GMT -5. The time now is 01:55 AM.