Cummins Conversions Discuss conversions here. For instance, if you want to put a REAL engine in a FORD, this is where you would talk about it!

1974 W200 Crew Progject

Old Feb 17, 2017 | 02:32 PM
  #91  
patdaly's Avatar
Administrator
 
Joined: Jan 2007
Posts: 8,372
Likes: 172
From: Streator Illinois
Originally Posted by BHD
The aluminum grill allows for clearance for the IC but not the AC condenser. If you look closely in post #81 you can see how the aluminum grill attaches to the radiator support next to the headlights. It also attaches to the top of the rad support in about 8 places with screws and it also attaches to the filler plate below the grill, but I haven't attacked that part yet.
So the Aluminum grille holes matched the holes in the top of the IC style support?

If so, that's encouraging.

The Banks IC goes to the outside of the condenser, so if I can get it to clear, it would really clean up the look.
Reply
Old Feb 17, 2017 | 07:40 PM
  #92  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky
Originally Posted by patdaly
So the Aluminum grille holes matched the holes in the top of the IC style support?

If so, that's encouraging.

The Banks IC goes to the outside of the condenser, so if I can get it to clear, it would really clean up the look.
No, but they are only #10 screws so, in my opinion its not a big deal to drill a few holes for the top of the grill.

I don't know if your headlights will line up with the aluminum grill, they didn't in the 92 core support as you can see. I would be surprised if it is a direct bolt in piece.
Reply
Old Mar 5, 2017 | 05:03 PM
  #93  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

Work continues at a snails pace. I decided to finish the front end this weekend. Specifically getting the filler plate installed with the turn signals. I had to cut the tabs off the donor core support and fit them on this one.

Last edited by BHD; Mar 5, 2017 at 05:34 PM. Reason: typo
Reply
Old Mar 5, 2017 | 05:05 PM
  #94  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

Then I needs to cut a little sheet metal to clearance the aftercooler.
Reply
Old Mar 12, 2017 | 06:51 PM
  #95  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

I acquired a NOS Mack shut down cable and fabbed up a mount under the dash.
Reply
Old Mar 12, 2017 | 06:54 PM
  #96  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

This is the business end. The cable has enough friction to allow it to be left in the "shut down" position. I had the truck running for a few mins today from the tank with no leaks or other issues. About time!
Reply
Old Mar 12, 2017 | 06:56 PM
  #97  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

I got ambitious and installed the hood. And learned the bird bath hood will not install without modification to clear the IC radiator.
Reply
Old Mar 12, 2017 | 07:03 PM
  #98  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky
I could use the IC hood, but then I would have to use the 91.5 cowl, and change the wiper stems and on top of that I would lose the awesome birdbath hood with the crusty red lacquer paint that matches the rest of the cab. So I decided to clearance the 1st inner rib of the 74 hood. It fits like a glove!
Reply
Old Mar 12, 2017 | 07:12 PM
  #99  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky
I was dismayed by the amount of rust between the panels on the hood. But overall its better than most for the rust belt. I wonder how new sheet metal is treated, if it is? Will cars built today still be around in 42 years like this W200? Or will they be a corroded pile of rust and rotten electronics?
Reply
Old Mar 12, 2017 | 07:34 PM
  #100  
oliver foster's Avatar
Registered User
15 Year Member
Community Builder
Loved
Community Favorite
 
Joined: Dec 2008
Posts: 7,300
Likes: 2,885
From: vermont
Nice work getting that intercooled core support to work with the '70 grille and hood.

I have little faith that todays cars will last much more than 8 - 10 years around here in the rust belt.
Reply
Old Mar 12, 2017 | 09:44 PM
  #101  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky
Thanks Oliver! My next battle is mating the 91.5 hood latch to the 74 hood. HOPEFULLY this is the last body fab work and the rest is nuts and bolts. Except for the bumpers, and then its just lots of welding.
Reply
Old Mar 14, 2017 | 01:13 PM
  #102  
73CrewCab's Avatar
Registered User
 
Joined: Sep 2016
Posts: 343
Likes: 214
From: Riverside, CA
Originally Posted by BHD
Thanks Oliver! My next battle is mating the 91.5 hood latch to the 74 hood.
I used an 89 core support on my 73. Literally cut out a 12" wide (approximately) section from the 73 core support, and the same on the 89....just lined it up and welded it in. Pretty easy to do. There might be a picture in my thread.

-Shaggy
Reply
Old Mar 15, 2017 | 02:11 PM
  #103  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky
Originally Posted by 73CrewCab
I used an 89 core support on my 73. Literally cut out a 12" wide (approximately) section from the 73 core support, and the same on the 89....just lined it up and welded it in.
I thought about that. But the problem would be the external hood release on the '74 would not clear the aftercooler in the '91.5 core support.
Reply
Old Mar 15, 2017 | 02:16 PM
  #104  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

First I located the IC hood latch an inch left, and I tacked the bolts in it, just in case it fails in the future, I can access the nuts thru the grill.
Reply
Old Mar 15, 2017 | 02:19 PM
  #105  
BHD's Avatar
BHD
Thread Starter
Registered User
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2005
Posts: 1,393
Likes: 511
From: BFE, Pennsyltucky

Then i busted out the Snap-On air hammer and adjusted the sheet metal next to the hood catch. I also fabbed up a crude hood release out of 0.0125" rod that is accessible thru the grill.
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 04:03 AM.