Adjusting Rear Disc Brakes on 2002
Thread Starter
I wish I was as fine, as those who work the pipeline!
Joined: Dec 2008
Posts: 1,639
Likes: 0
From: Wyoming
Adjusting Rear Disc Brakes on 2002
Hey All,
Newbie here. I looked around for this and found some threads addressing adjusting rear breaks. I have disc breaks on the rear and could not find the 'star' wheel others have referenced. I did find the slack adjuster off of the e-brake, but from what I understand this is not the proper way to adjust the rear brakes on my truck. It's an 02, 2500, 4x4. Any help??
Newbie here. I looked around for this and found some threads addressing adjusting rear breaks. I have disc breaks on the rear and could not find the 'star' wheel others have referenced. I did find the slack adjuster off of the e-brake, but from what I understand this is not the proper way to adjust the rear brakes on my truck. It's an 02, 2500, 4x4. Any help??
Registered User

Joined: Jul 2004
Posts: 1,252
Likes: 52
From: Whitehorse, cultural hub of the universe..
inboard, look at the inside of the backing plates
you will find oblong rubber plugs recessed into the spider area.
Pull these plugs out, and adjust the e-brake shoes using the starwheels that you will see through those holes.
Or, plan B. remove the rotors, measure the inside of the e brake "drum. take that measurement minus .020". set the shoes to that spec, and re-install the rotors. That is the way that Ford used to do it on their diffs. It works, but rather time consuming.
you will find oblong rubber plugs recessed into the spider area.
Pull these plugs out, and adjust the e-brake shoes using the starwheels that you will see through those holes.
Or, plan B. remove the rotors, measure the inside of the e brake "drum. take that measurement minus .020". set the shoes to that spec, and re-install the rotors. That is the way that Ford used to do it on their diffs. It works, but rather time consuming.
Thread Starter
I wish I was as fine, as those who work the pipeline!
Joined: Dec 2008
Posts: 1,639
Likes: 0
From: Wyoming
Okay, I will check it out. I am assuming that by inboard, you mean looking from the differential towards the back of the rear tires (?). I looked for those damned plugs, and could not see them. Can you get to them there plugs with the wheels on? Or is the process easier if I just take them off first?
Trending Topics
Okay, I will check it out. I am assuming that by inboard, you mean looking from the differential towards the back of the rear tires (?). I looked for those damned plugs, and could not see them. Can you get to them there plugs with the wheels on? Or is the process easier if I just take them off first?
Thread Starter
I wish I was as fine, as those who work the pipeline!
Joined: Dec 2008
Posts: 1,639
Likes: 0
From: Wyoming
Thanks for your help guys, I am on location pokin holes in the ground now but I will let you know how things turn out, and how many fingers I have left when I am done!!!
Registered User

Joined: Jul 2004
Posts: 1,252
Likes: 52
From: Whitehorse, cultural hub of the universe..
on my 01, the e brake worked for about 3 months, then, it didn't
Sooooo, when my rear linings finally separated from the steel plates, I had to change the brakes anyway. I also changed the seals at this point, and the e-brake shoes. Those stock ones were pretty skinny to say the least.
It wasn't difficult, just a pain in the butt. And yeah, you have to look for those plugs, they are recessed a bit.
Sooooo, when my rear linings finally separated from the steel plates, I had to change the brakes anyway. I also changed the seals at this point, and the e-brake shoes. Those stock ones were pretty skinny to say the least.
It wasn't difficult, just a pain in the butt. And yeah, you have to look for those plugs, they are recessed a bit.
Registered User

Joined: Jul 2004
Posts: 1,252
Likes: 52
From: Whitehorse, cultural hub of the universe..
Nah, I have never seen a (truck) rear end that was worth taking a picture of.
Like I say though, dive under there with a decent flashlight, and you will see what you are looking for, a long set of needlenose, with a 45 degree bent tip is handy to remove the plugs.
Like I say though, dive under there with a decent flashlight, and you will see what you are looking for, a long set of needlenose, with a 45 degree bent tip is handy to remove the plugs.
Thread Starter
I wish I was as fine, as those who work the pipeline!
Joined: Dec 2008
Posts: 1,639
Likes: 0
From: Wyoming
[QUOTE=Or, plan B. remove the rotors, measure the inside of the e brake "drum. take that measurement minus .020". set the shoes to that spec, and re-install the rotors. That is the way that Ford used to do it on their diffs. It works, but rather time consuming.[/QUOTE]
Okay, bad deal I think. Just dove under and discovered that the dealer (Christopher Dodge in Denver) who did my first brake job adjusted the cable tensioner all the way to the bottom. Sooooo do I have to back everything off, take off the rotors and measure everything up like you said above, or can I just back off the cable adjusters, adjust the e brake drum by feel and then adjust the cables to set the foot pedal?
Or should I just go ahead and get new shoes and forget the adjustment and start from scratch.
Waddaya think?
Okay, bad deal I think. Just dove under and discovered that the dealer (Christopher Dodge in Denver) who did my first brake job adjusted the cable tensioner all the way to the bottom. Sooooo do I have to back everything off, take off the rotors and measure everything up like you said above, or can I just back off the cable adjusters, adjust the e brake drum by feel and then adjust the cables to set the foot pedal?
Or should I just go ahead and get new shoes and forget the adjustment and start from scratch.
Waddaya think?


