3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Turbo Removal - 2003

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Old Oct 19, 2015 | 11:42 AM
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From: San Diego, CA
Turbo Removal - 2003

Upgrading from my HE341 to the HE351 (with a Wicked Wheel II).

What methods work best to remove the turbo mounting studs/nuts, especially the two closest to the block? Can they be reached from below?

I have been soaking them with PB blaster for a couple of days.
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Old Oct 19, 2015 | 12:25 PM
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From: TEXAS!
i took out the inter fender well when i did mine, makes it pretty easy to get at.



Joe
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Old Oct 20, 2015 | 12:00 AM
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I pulled the drain tube out of the block, took out all manifold bolts and removed it all together. Bolt new turbo to manifold and be sure to put drain line back on before installing. Its a PITA to get on after. Then install all back in.
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Old Oct 20, 2015 | 01:31 AM
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Years ago, PB Blaster worked quite well on my '98 12v. The only suggestion I have is to keep on soaking.
John
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Old Oct 20, 2015 | 09:52 PM
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Got it done today without removing the exhaust manifold. - full day
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Old Oct 24, 2015 | 09:57 PM
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How do you like those sulastic shackles? Big improvement?
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Old Oct 25, 2015 | 08:02 AM
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Originally Posted by 2003Ram
Got it done today without removing the exhaust manifold. - full day
Was the swap worth it? I am suspecting that I will be heading down that road soon since I have the tranny side taken care of now.
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Old Oct 25, 2015 | 09:53 AM
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From: San Diego, CA
Originally Posted by high bid
How do you like those sulastic shackles? Big improvement?
The Sulastic shackles does make the ride somewhat nicer, but it is still a truck. I also have my tires (BFG 305's) aired down to around 40 psi for daily driving.
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Old Oct 25, 2015 | 10:04 AM
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Originally Posted by Asher
Was the swap worth it? I am suspecting that I will be heading down that road soon since I have the tranny side taken care of now.
My initial impressions with this are good. The truck pulls stronger throughout the rpm range of 2000 - 2700 or so. I don't think it is any quicker, but did get to 90mph on a WOT run more easily if that makes sense.

If you have an HE351 or can get a pretty good deal on one, I say go for it.
I made it a point to stick with "stock" turbo to avoid any issues with smog in California since the biennial check is pretty much a visual.

I won't be able to really gauge the improvement until I get my trailer hooked up and put it to the test on some hill driving.
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Old Oct 26, 2015 | 07:04 AM
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Thanks, I'm right with you... After my tranny build the truck seems to run out of breath in the upper rpms, before the rebuild I really didn't know because I was slipping too much..

I also still have the stock fueling supply and I am sure that's some of the reason, but I am not sold on any of the aftermarket solutions (for long life) except maybe one of the mechanical set-ups... I am just reluctant to put push anymore fuel into the motor without putting some more air into the mix.... I'm not looking for a race truck, just a little quicker and better passing power when towing my jeep (7k ish)...
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Old Dec 4, 2015 | 03:41 PM
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From: Cochrane Alberta
On my 2003 I noticed a quicker spool up and a reduction in EGTs.
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