3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

new here doing injectors for the first time

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Old Feb 5, 2013 | 10:07 AM
  #1  
darrall's Avatar
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From: AZ
new here doing injectors for the first time

love the sight getting a ton of good info. im doing injectors for the first time on my 03 its going well I have them out and waiting for fedex to bring my parts hopefully today. my biggest concern is the valve lash found info on here that TDC mark is on the cam pulley and to make sure its strait up with no other mark to line up is that right? thanks for any help you might offer.
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Old Feb 5, 2013 | 10:23 AM
  #2  
BigIron70's Avatar
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From: Sunny Southern California Land of Fruits and Nuts
Should have a mark on the crankshaft dampener if you are working on a common rail diesel. Here is procedure

Disconnect battery negative cables.
Remove cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL).
Using the crankshaft barring tool #7471–B, rotate crankshaft to align damper TDC mark to 12:00 o'clock position.
If both number one cylinder rocker levers are loose, continue to next step.
If both number one clylinder rocker levers are not loose, rotate crankshaft 360 degrees.
With the engine in this position, valve lash can be measured at the following rocker arms: INTAKE 1–2–4 / EXHAUST 1–3–5. Measure the valve lash by inserting a feeler gauge between the rocker arm socket and crosshead. Refer to VALVE LASH LIMIT CHART for the correct specifications. If the measurement falls within the limits, adjustment/resetting is not necessary. If measurement finds the lash outside of the limits, adjustment/resetting is required. VALVE LASH LIMIT CHART INTAKE EXHAUST
0.152 mm ( 0.006 in.) MIN. 0.381 mm (0.015 in.) MIN.
0.381 mm (0.015 in.) MAX. 0.762 mm (0.030 in.) MAX.
NOTE: If measured valve lash falls within these specifications, no adjustment/reset is necessary. Engine operation within these ranges has no adverse affect on performance, emissions, fuel economy or level of engine noise.



If adjustment/resetting is required, loosen the lock nut on rocker arms and turn the adjusting screw until the desired lash is obtained:
INTAKE 0.254 mm (0.010 in.)
EXHAUST 0.508 mm (0.020 in.)
Tighten the lock nut to 24 Nm (18 ft. lbs.) and re-check the valve lash.
Using the crankshaft barring tool, rotate the crankshaft one revolution (360°) to align the damper TDC mark to the 12 o'clock position.
With the engine in this position, valve lash can be measured at the remaining rocker arms: INTAKE 3–5–6 / EXHAUST 2–4–6. Use the same method as above for determining whether adjustment is necessary, and adjust those that are found to be outside of the limits.
Install the cylinder head cover (Refer to 9 - ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - INSTALLATION).
Connect the battery negative cables.
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Old Feb 5, 2013 | 11:05 AM
  #3  
darrall's Avatar
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From: AZ
thanks for the help much easier to follow then my manual.
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Old Feb 5, 2013 | 08:45 PM
  #4  
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got it finished and it is running great some white smoke for a few minuets but it cleared out now just a little gray to black when i step on it. all the valves were with in spec and needed no adjustment.thanks again for the help,
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Old Feb 5, 2013 | 08:59 PM
  #5  
06RAM2500's Avatar
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From: Baker, MT
White smoke and heavy rattling are normal when changing an injector or injectors due to fuel sitting in the piston bowl. Gray to black isn't if your running all stock, unless you got injectors with bigger nozzles?
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