3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

How hard to change out front rotors on 03?

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Old Mar 21, 2011 | 07:31 PM
  #1  
rjweiss's Avatar
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From: Oak Island, NC
How hard to change out front rotors on 03?

I have changed out brake pads before but never swapped out the rotors.

How hard is it change out the rotors on an 03 4Wd?

Thanks

Ron W.
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Old Mar 21, 2011 | 08:48 PM
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Fat Tom's Avatar
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From: Brantford, Ontario
Remove front wheel
Unbolt front brake caliper
Remove front rotor, usually you will need a big hammer and block of wood to knock them loose.
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Old Mar 21, 2011 | 10:15 PM
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From: Spokane, WA
madhat did a nice writeup, they are super easy, make sure you have some PB blaster and a BFH.

https://www.dieseltruckresource.com/...ke+replacement
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Old Mar 21, 2011 | 10:52 PM
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From: This Nazi state of California 2nd home Gilbert AZ under God
Use some anti-seize when yo put them back on. It helps them come off easy in the future
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Old Mar 21, 2011 | 11:12 PM
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Crap that's an old post...

I use a rubber mallet on the edge of the rotors, if that does not do it, I take the big sledge and this the edges by the studs. Not straight on, but on the sides/top/bottom.
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Old Mar 25, 2011 | 07:15 AM
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Thanks guys....for some reason I thought I had to pull the hub off (bearings and stuff) to take the discs off..

Looks like I'min for a 3 beer adventure.

Ron W.
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Old Mar 25, 2011 | 07:46 AM
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From: Metamora, MI
Originally Posted by madhat
I use a rubber mallet on the edge of the rotors, if that does not do it, I take the big sledge and this the edges by the studs. Not straight on, but on the sides/top/bottom.
I use a 2 or 3 foot piece of 4x6 as a battering ram, works on tires, rotors and few other items we won't talk about. A little more forgiving than the standard BFH even though I did break a rotor on a Saturn once with this approach.
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Old Mar 25, 2011 | 09:05 AM
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Yeah, but usually by this point I'm too craphoused to hold a bfh and a piece of 4x4....
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Old Mar 25, 2011 | 01:43 PM
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From: Udaho
Piece of cake....if you can knock-er-loose

There may be some retaining star rings on a couple of the studs, if so remove them first (if it has never been apart).

My elbow still has tendonitis from 3 week ago when I replaced an axle u-joint from swinging that 5 lb sledge, ouch! I finally had to resort to wailing on a big slug of aluminum placed down in the cooling fin gap. The block(s) of wood just didn't hold up. Went through an entire 8' length of 2x4 piece-by-piece before I switch to aluminum. Finally popped off.
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Old Mar 25, 2011 | 02:14 PM
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From: Metamora, MI
Not 2x4, 6x6 is best, 4x6 will do, I don't think I would waste my time with 4x4 even. No hammer at all, just use it like the cops do on TV as a battering ram on the rotor surface... I have even thought about putting handles on my hunk, this has always worked for me, but of course YMMV.
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