3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

How to ( BALL JOINTS )

Thread Tools
 
Search this Thread
 
Old Aug 12, 2010 | 12:21 PM
  #136  
MR. GADGET's Avatar
Thread Starter
Registered User
 
Joined: Jan 2003
Posts: 401
Likes: 0
From: RALEIGH NC
Originally Posted by LucasOffroad
That brake dust is killer.
Thats true...
Reply
Old Aug 12, 2010 | 12:52 PM
  #137  
BigIron70's Avatar
Cummins Guru
15 Year Member
Liked
 
Joined: Feb 2008
Posts: 4,191
Likes: 65
From: Sunny Southern California Land of Fruits and Nuts
Good job, but I rather work on a lift. That working on the ground kills my knee's. Guess I'm just getting old. Video would have been great also and post it on youtube. The hardest part of this job is getting the hub bearing off.
Reply
Old Aug 29, 2010 | 09:01 PM
  #138  
DiezelSmoke's Avatar
Registered User
 
Joined: Mar 2008
Posts: 201
Likes: 0
From: Madison, Wisconsin
Used this today to get Hub Bearings out, works great, I now look forward to doing them instead of dreding the job. This should be a sticky some place!
Reply
Old Sep 3, 2010 | 01:28 PM
  #139  
knc77's Avatar
Registered User
 
Joined: Jan 2007
Posts: 173
Likes: 0
From: Iowa
Moderators, what do you think? Wiki material? I vote the write up part gets added there after spending a hour or so searching. I checked the wiki first.

I have a u-joint going out in my front axle so it looks like a weekend project to replace. Now if I can just get hold of my wife's cousin and see if I can use his lift....
Reply
Old Sep 3, 2010 | 01:31 PM
  #140  
knc77's Avatar
Registered User
 
Joined: Jan 2007
Posts: 173
Likes: 0
From: Iowa
Never mind. It is there under ball joints replacement for the 3rd gen. I was looking for axle u-joint replacement.
Reply
Old Oct 4, 2010 | 12:08 PM
  #141  
dieselox's Avatar
Registered User
 
Joined: Nov 2009
Posts: 23
Likes: 0
Thanks a ton.

I changed my ball joints last week ($87 each from Napa), the second side took 4.5 hours with my cheap harbor fright press ($10 off on sale). I had to machine some custom cups for the press, then it worked.

Using this write up, I safely removed the hubs in one piece; too bad they were totally worn out, noisy and needed replacement anyway ($180 each from Napa).

Also need to do the u-joints; didn't have time last week before a weekend road trip, but those new hubs should come right out now.

Probably saved me several hundred in labor, thanks again.

Chris
Reply
Old Jan 3, 2011 | 10:29 PM
  #142  
m3rd's Avatar
Registered User
 
Joined: Feb 2004
Posts: 24
Likes: 0
From: Warren, NJ
rotor removal method

Thanks MRGADGET. Very helpful. I had no luck in removing the rotor. So I drilled a hole about 0.75" deep in the rotor face between two studs and tapped a 1/4-20 thread. I then cut a length of #10 screw and placed it in the hole to use to push against. Threaded in a 1/4-20 bolt and tighened it up until I heard a pop. I then proceeded with your method of hitting with the block of wood as well hitting the rotor face between the studs all the way around until it finally loosened up and came off.

Now I'm having a hell of a time getting the bearing out. Tried the power steering method for about an hour with no luck. I sprayed WD-40 into the 4 bolt holes but it seems like it will be difficult for the WD-40 to get between the bearing housing and axle to the outer race of the bearing. Will try the air hammer method that someone else posted if the power steering method does not work again. If all else fails do I need to go the heat route? Northeast salt has really locked this bearing on!
Reply
Old Jan 4, 2011 | 12:23 PM
  #143  
knc77's Avatar
Registered User
 
Joined: Jan 2007
Posts: 173
Likes: 0
From: Iowa
Many thanks to all those that have put up the "How To" threads with pics. I did my axle u-joint this past week by following the ball joint thread to the point of removing the axle.

I was having trouble with both the rotor and bearing. PB Blaster everything and let it sit. Overnight if you can. I let the bearing sit overnight after a couple good coatings of PB Blaster. Then I tried each side a couple times before it finally came loose. I used the same socket and short extension on all 4 bolts and the power steering method.
Reply
Old Jan 4, 2011 | 06:59 PM
  #144  
Matt S's Avatar
Registered User
20 Year Member
 
Joined: Jan 2006
Posts: 230
Likes: 0
From: Northern VA
Originally Posted by m3rd
Thanks MRGADGET. Very helpful. I had no luck in removing the rotor. So I drilled a hole about 0.75" deep in the rotor face between two studs and tapped a 1/4-20 thread. I then cut a length of #10 screw and placed it in the hole to use to push against. Threaded in a 1/4-20 bolt and tighened it up until I heard a pop. I then proceeded with your method of hitting with the block of wood as well hitting the rotor face between the studs all the way around until it finally loosened up and came off.

Now I'm having a hell of a time getting the bearing out. Tried the power steering method for about an hour with no luck. I sprayed WD-40 into the 4 bolt holes but it seems like it will be difficult for the WD-40 to get between the bearing housing and axle to the outer race of the bearing. Will try the air hammer method that someone else posted if the power steering method does not work again. If all else fails do I need to go the heat route? Northeast salt has really locked this bearing on!
I just did this job last week on my father's Vermont truck. It took 7 hours per side. I ended up cutting off the upper and lower ball joints to get the axle out. I then had to burn out the center of the unit bearing and beat it with a sledge for about 40 minutes.
Reply
Old Jan 10, 2011 | 07:57 PM
  #145  
rbertalotto's Avatar
Registered User
 
Joined: May 2008
Posts: 171
Likes: 1
When I couldn't get my unit bearings out, someone on this sent me an email....

"Look you Nancy Man, put down the pocketbook, get in that cab and hang on that steering wheel like you want to break it!...."

I did just that and using the socket method, they finally popped off

http://www.rvbprecision.com/dodge-cu...t-install.html
Reply
Old Jan 29, 2011 | 01:23 PM
  #146  
Dwayne N's Avatar
Registered User
 
Joined: Jun 2010
Posts: 5
Likes: 0
From: New River, AZ
Rotor removal for Inner Axle replacement

Hey All, Need help asap.

I'm trying to replace my inner axle on my 97 2500 4x4, and I can't get the rotor off to expose the hub.

Does the rotor come off with the hub and bearing as an assembly???

Mine rotor looks so different from all the other prior posts I've been searching.

Before I start wailing on it too hard with a block of wood and BFH, I need to know if this rotor comes off the same as all the others that I see in the past threads? I've been smacking it for about 10 minutes now.

I've loosened the axle nut, but still have it snugged up. Used plenty of PB Blaster. Have not loosened the 4 bolts on the backside of the hub.


Thanks!
Reply
Old Jan 29, 2011 | 09:01 PM
  #147  
MR. GADGET's Avatar
Thread Starter
Registered User
 
Joined: Jan 2003
Posts: 401
Likes: 0
From: RALEIGH NC
THis was on a 3 gen, yours is a 2 gen and the rotor comes off with the bearing.
Just do the 4 bolts and push the full hub, bearing and rotor off as one.;

It is all done the came way.
Reply
Old May 7, 2011 | 09:51 PM
  #148  
keller's Avatar
Registered User
 
Joined: Jun 2005
Posts: 91
Likes: 0
From: st clair MO
Used this today so I'm bummpin it back up for good info.

Got my new balljoints put in, in under 6 hours. With air tools
Reply
Old Jun 25, 2011 | 09:09 PM
  #149  
Grand Geek's Avatar
Registered User
 
Joined: Mar 2004
Posts: 505
Likes: 0
From: Edmonton
Thanks for this thread and the first post. i will be doing this soon on my 04..
Reply
Old Jun 27, 2011 | 11:12 AM
  #150  
HGR002's Avatar
Registered User
 
Joined: Jan 2011
Posts: 37
Likes: 0
From: Lawton, Oklahoma
Is there a write up on here for doing the ball joints on a 2wd, im looking at doing mine and would like the info.
Reply



All times are GMT -5. The time now is 01:16 PM.