1st Gen. Ram - All Topics Discussion for all Dodge Rams prior to 1994. This includes engine, drivetrain and non-drivetrain discussions. Anything prior to 1994 should go in here.

roof repair

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Old 07-15-2011, 07:15 PM
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roof repair

have the east coast roof rot on my 89.you can see the three layers of sheet metel in the roof everyone talks about in the first picture.cut a piece out of an old club cab roof to repair roof and drip rail.seems like the old style roofs don't rust like the newer type.ready to weld in.
Old 07-15-2011, 09:35 PM
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Looks good Chris!
Old 07-15-2011, 10:21 PM
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Nice work.

Looks like something I'll have to accomplish as well in the future. Thanks for the pix. Really explains the process from a perspective that makes it easier to understand.


T.
Old 07-15-2011, 10:22 PM
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Roof rot

WOW I haven't seen one that bad before...
Old 07-16-2011, 05:50 AM
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charger69,you need to move up north!this one is really not that bad.i have seen them with no drip rail at all!
Old 07-16-2011, 01:03 PM
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I'm so paranoid about the rust developing in the roof of my 93 D350, that I WD-40 it every year through the cab lights mounting screws and trim screws inside the cab.
Old 07-16-2011, 01:44 PM
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I doubt the WD does any good as it dries up quickly. The only use I ever had for WD was using it as a flamethrower(wasp & bees) or starting diesels. Now it is not even good for that because they changed the formula.
Old 07-17-2011, 04:42 PM
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today!
Old 07-17-2011, 06:35 PM
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my headliner is all misshapen from water being on it...I'm too a-scared to remove it to see what kind of nightmare lurks beneath

what is the usual cause of a leaky 1st gen roof?

faulty design?

poor construction?
Old 07-17-2011, 08:00 PM
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sortie,i sure would like to know that also.seems like the old style roofs(like the club cab used)don't seem to rust like the first gen roofs.the older style roof seem to be welded a little different at the drip rail.i also noticed the roofs are always rotted more on the passenger side.could this because the driver door gets opened more and causes more ventilation to flow on the drivers side?
Old 01-18-2016, 05:56 AM
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I believe moisture is the cause. Poor seam sealing, no protection inside and it is nearly closed. All invite rust.

In moist climates, I believe it will condense inside the roof.

M
Old 01-18-2016, 11:32 AM
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You're right, but about 5 years late.

Old 01-18-2016, 06:59 PM
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Is it just me or is the picture not showing up for others also? I know the thread is old...
Old 01-18-2016, 08:24 PM
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I get no pictures as well.
But I can imagine what they are picturing as I have seen over the windshield rot many times on a 1st gen.

I haven't seen cseby post in years.
Old 07-26-2018, 02:11 PM
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shop broke my windshield re-installing it and of course Chrysler discontinued the glass years ago so we’re waiting for Safelite to order their version of the replacement and install it tomorrow. tried to post pics from my phone to no avail


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