Does anyone know of a website where I can order a new ready-made headliner for my '92 Club cab?
JC Whitney does not have one, I looked.

 

Found these with just a quick search.

http://www.wlsheadliners.com/

http://www.stockinteriors.com/Default.asp

Hope it helps!

 

I know you said ready-made...

BUt I made mine and got headliner cloth and glue from Joann fabris for $15.. and it took me 10 mins to rip old cloth off and glue new on.. and it looks awesome

 

Same as Bruiser. Got the fabric from Joann's and it was cheap. It's already got the foam backing on it. 3M spray adhesive worked very good.

Peal off the old fabric.
Take a stiff bristled brush and remove all the remaining old foam from the board.
Cut your new headliner a little oversize compared to the headliner board.
Put a thorough but light coat on both the board and the headliner.
Wait a few minutes and them join the two together. Don't push to hard with your fingers or you'll compress the foam and glue and leave marks.
Let it dry a bit and then trim the edges.
Install

Den