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Heater core replacement

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Old 09-03-2018, 09:36 AM
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Heater core replacement

This isn't a job I ever want to do again. I just know I will have parts left over. Looks like a bomb went off in my interior!

The new core I bought is twice as thick as the original, but it still fits just fine.

While I was blowing out the inside of the box after washing I found a spring laying on the ground. I surmised that it might have come from one of the blend door shaft wells in the bottom, but if so that means I lost one of them.
Anyone know if there are springs on the blend door shafts?


Old 09-03-2018, 04:29 PM
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Sorry, can't help with the spring. It's been too long since I did mine. However, lucky guy that I am, I get to do it again! The aftermarket heater core failed. I kept the original so I had that checked out and resealed. The shop said that the tank wasn't fully seated on one end which is why it leaked. I won't put an aftermarket one in again, hopefully they have gotten better. Years ago when I replaced mine, I had the old and new together and remarked what a beautiful little radiator the original was and what a pile of excrement the new one was!

Replacing a heater core is one of the worst jobs ever. I'm so looking forward to doing it again! My 01 Bleep Cherokee was actually worse than the truck.
Old 09-03-2018, 05:32 PM
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Hope I never have to do that again! I have heat now, but the heater control valve isn't closing. All the blend doors are working though. Must be a vacuum leak in the controls somewhere.
Was able to throw some weld on the top of my clutch bracket gusset while the dash was apart, it's a lot more solid now.
Difficult/aggravation score for this job, 8.5.
When I swap this chassis you my 1941 WC I will use the divorced heater box that came with the '41 and hide the A/C ducting up under the dash.
Old 09-03-2018, 07:47 PM
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Well, that looks like a nasty job. I have an idea for you guys to never have to change a heater core again and I think that you know what it is. Yup, stop putting water in the antifreeze. Surprised? Honestly, I have not had a failure of any of my cooling or in this case, heating, systems in years. I mean like thirty years.It's not like the water in Phoenix is not problematic, because it is heavily mineralized and will cause galvanized plumbing to plug up like a coronary artery in just a few years. ok, I'll crawl back into my hole now ...Mark
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Old 09-03-2018, 08:03 PM
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I want to run the magic waterless coolant but it is expensive.
Old 09-03-2018, 08:26 PM
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Originally Posted by mhuppertz
I want to run the magic waterless coolant but it is expensive.

Maybe, but a 14 dollar gallon of cheap ethylene glycol is about 13 or 14 dollars, times 2.5 IIRC the capacity, is a heck of a lot cheaper than the torment of that job you just did. Not to mention the cost of the heater core, probably not too much. I haven't changed my coolant since 2013 when I did this thread:

https://www.dieseltruckresource.com/...archid=6901585

It wasn't even necessary then and I reused a gallon of the old, IIRC. It was years prior to that when I had changed it before. I think that it is a conspiracy of the antifreeze companies (I'm looking at you Prestone) to keep things failing on American's cars. In collusion with the auto parts industry of course...They're all around us ...Mark
Old 09-03-2018, 08:46 PM
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Iirc?
Old 09-03-2018, 09:07 PM
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Originally Posted by mhuppertz
Iirc?
HuH? ...Mark
Old 09-03-2018, 09:34 PM
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Originally Posted by maybe368
HuH? ...Mark
You mentioned IIRC in your post. Just wondering what that was.
Old 09-03-2018, 09:49 PM
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Originally Posted by mhuppertz
You mentioned IIRC in your post. Just wondering what that was.
It was just that I didn't exactly remember the capacity of the cooling system, that is all...Mark
Old 09-04-2018, 02:48 PM
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Originally Posted by mhuppertz
Iirc?
IIRC = If I Remember Correctly.
Old 09-04-2018, 05:04 PM
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Originally Posted by edwinsmith
IIRC = If I Remember Correctly.
Ah, thanks, I was feeling a little slow there!
Old 09-04-2018, 05:41 PM
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Originally Posted by mhuppertz
Ah, thanks, I was feeling a little slow there!
Sorry Mark, my bad. I wasn't sure exactly what you were questioning. The Huh response was a little juvenile, I'll admit it ...Mark
Old 09-04-2018, 06:47 PM
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Originally Posted by maybe368
Sorry Mark, my bad. I wasn't sure exactly what you were questioning. The Huh response was a little juvenile, I'll admit it ...Mark
We can't ALL be geniuses.
Old 09-04-2018, 07:03 PM
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Originally Posted by edwinsmith
We can't ALL be geniuses.
I'll take that as a compliment, I guess ...Mark
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