I'm thinking about while I have the getrag and 205 out of the truck, changing the gaskets between them. What gaskets are needed or does anyone have a parts breakdown pic of the rear of the getrag/extension housing and t-case? My output seals are relatively new so, I'm not gonna mess with them. Is there anything else in the way of seals or gaskets between them?

 

There must be a gasket because my FSM says to apply RTV to both sides of the gasket. It appears that the gasket is there to keep oil in the Getrag. The xfer case has seals on the input shaft.

 

The output shaft of the getrag has a seal and the input shaft of the 205 has a seal so there is no oil in the adapter housing. There is a gasket where they mate but there is no oil that that gasket is keeping in. I just had mine apart and it was dry as a bone in there.

 

Not true for me, there was a pint of fluid in there. I'm rebuilding the getrag and np205 now, so the new seals should keep it dry, but I'd like to replace the gasket between anyway. Anybody know where I could get one, or have a part number?

 

Try drivetrain.com out of Las Vegas. I just rebuilt my 205 with parts from them and they have parts for the G360 as well. I ordered a kit, but they also have most things individually. Their website is huge so it takes some searching, but everythings there. I talked to a guy named Dave at ext. 114 who was very helpful when ordering. Everything came before they said it would, was good quality and went together nice.

 

thanks brainfade, I just ordered an input shaft for the getrag from them yesterday, I'll see if they can send the gasket too.

 

Found them here:

http://www.quad4x4.com/Dodge%20Engine%20&%20Clutch.htm

QK2002 89-93 TC input gasket & seal set for Cummins powered Dodge W250 and W350 4x4 trucks with the 5 speed manual transmission. Includes round 6 bolt transfer case adapter to transmission gasket, hourglass shaped 8 bolt transfer case adapter to NP205 gasket, and double lip transfer case input seal. $29.95