Does anybody know of anyone using an intercooler in our trucks other than stock or Banks? I was talking to a gentleman the other day, driving a 98. This was his fifth CTD. He started with a 91 non-I.C. He was extremely knowledgeable about ALL CTD issues and tricks of the trade. Unfortunately for us, he wasn't enthusiastic about getting on a computer. He gave me a good idea about plumbing in an intercooler. What would a 2nd gen cooler go for price wise? Other manufactuerers, big rig? I realize Dodge isn't stocking ours anymore. I'm not interested in the extras that would come with the Banks kit. I would rather stay away from used. Thanks guys, Don

 

Redleg-<br> You can get just the intercooler kit from Banks, you don't have to get the whole package. The custom grill is actually necessary to clear the intercooler on the non-intercooled trucks. Last time I checked, the intercooler kit listed at $900, so it probably retails a little lower, maybe $800 - $850.

 

Here are the dimensions for the intercooler out of a 93 model. This may help if you plan to build your own.
Part No: 52004274
Weight: 20 lbs
Tubes: 18
Fins per Inch: 12
Width: 37&quot;
Height: 12 3/4&quot;
Core Thickness: 1 5/8&quot;
Inlet ID: 2 1/4&quot;
Inlet OD: 2 5/8&quot;
Inlet/Outlet Center to Center: 34 5/8&quot;
Inlet Vertical Center: 6 3/8&quot;
Inlet Length (from core): 4 1/2&quot;

Pictures of measurements:

http://members.rogers.com/derek.bela...Dimensions.jpg

http://members.rogers.com/derek.bela...imensions2.jpg

 

Dimensions for Intercooler out of 94-02 CTD:<br><br>Core size 36&quot;x16 1/2&quot; x 2 1/4&quot; Thick.<br>Lower mounting insulators center to center, 39 1/2&quot; <br>Inlet to Outlet center to center, 41 3/4&quot;<br>Upper mounting eyelets center to center, 45 1/2&quot;<br>Inlet &amp; Outlet OD. 3 5/8&quot;, ID. 3 1/4&quot; <br><br>

 

Thanks Monty, after putting the 93 radiator in, I'm not worried about hacking up the core support some more. I plan on replacing the cab down the road anyway. Since the 1st gen's aren't available, I'd be interested in a 2nd gen, or maybe another brand like Volvo or something. I'd like to try to get a new one as opposed to used or salvage. I plan on fabbing my own tubing. Any idea what one goes for from a 2nd gen?