3rd gen ic with cut frame:

 

hmm, don't know if I would be cutting the front of the frame off to fit a bigger I/C. plenty of other options out there.

 

how do you mount your bumper i think mine is a 3rd gen one two

 

Only had the cut the bumper mounts off the frame. I don't see any structural issues there. I've said in other threads about that setup that I would likely not cut up a nice truck, but for a 'rat', who cares, lol! IIRC, I exchanged left side for right side on the bumper brackets and that widened them enough to fit around the intercooler. Drilled a couple holes in the frame and bolted the brackets up. Worked out accidentally perfect!

 

so im guessing this could be done in a weekend?im doing this for a customer

 

This is a HTT 2nd gen intercooler mounted the same way in my '92.
RonA