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Noise when boost climbs above 15 psi

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Old 05-12-2009, 07:44 PM
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Noise when boost climbs above 15 psi

I'm getting a squealing noise (tough to describe) from under my dash when the boost goes above 15 psi. Under normal driving and low boost...nothing. Above 15 psi and it squeals until I let off. I don't know what's more irritating, the noise or not being able to find it! Could it be a vacuum line that's seeing pressure for some reason; perhaps a bad check valve? I'm guessing here since I have nothing to show for my work so far.

Any ideas? Thanks!
Old 05-12-2009, 07:53 PM
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Might sound silly but, have you checked the line controlling the boost guage? Could it have rubbed on something and have a leak? Split? Just be loose fitting on the boost guage?
Old 05-12-2009, 08:10 PM
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Check to see if you have the updated coolant pipe coming out of the head for the heater core. I had the exact problem many years ago and found the TSB on dodgeram.org
Old 05-12-2009, 08:23 PM
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My boost gauge is electric (Edge w attitude), but that's a good tip. I've not heard about the coolant pipe TSB, so I'll check into that now. Do you recall the TSB number?
Old 05-12-2009, 08:29 PM
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TSB 09-04-99? It's worth a look, I'll report back.
Old 05-12-2009, 10:11 PM
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If it is only when boost is over 15psi and does it every time it is a boost leak. If it sounds sort of like when you let the air out of a balloon but throttle the end, it is a loose boost hose.
Old 05-13-2009, 12:11 AM
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I'm not ruling anything out at this point. It sure sounds like it's inside, but you all know just how quiet these trucks are.
Old 05-13-2009, 08:44 AM
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check all the bolts on the intake plate at the head and where there air horn/grid heaters bolt to the intake. i had a really bad high pitch squeal and it turned out to be the bolt loose at the head and it was leaking boost.
Old 05-13-2009, 11:28 AM
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the lower intercooler boots are notorious for rubbing on the bottom edge of the fenders. check both sides, i had to bend the pinch weld a bit to get them away from the boots for some piece of mind. remember, they grow and expand with boost!
Old 05-13-2009, 02:36 PM
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make a boost tester and put some air through the system with an air compresser. I had a leak on my intake manifold. I had to replace my gasket. It sounded like it was in the cab. I even tore apart my boost gauge and air line.
Old 05-13-2009, 03:11 PM
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Originally Posted by wyattearp29
make a boost tester and put some air through the system with an air compresser. I had a leak on my intake manifold. I had to replace my gasket. It sounded like it was in the cab.

Same here. Sounded like dash but was the gasket. We used "the right stuff" gasket maker and fixed it in minutes after the boost test to find it.
Old 05-13-2009, 04:17 PM
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Do you have a good, test design that will let me pressurize the system? I've used these on turbo cars (gas) but not on a diesel. Seems like it would be easier...
Old 05-13-2009, 06:01 PM
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Check your exhaust manifold bolts, front to back, top to bottom. Make sure they're there and tight. It will make that sound too because of the gasket/opening.
Old 05-13-2009, 06:53 PM
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I just took a abs cap and drilled a hole for valve stem. Then I put it in my turbo tube.
Old 05-13-2009, 09:12 PM
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Just being clear, the inlet to the turbo? Did you back off the valve springs to insure the pressure stayed in the inlet track?


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