3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!
Sponsored by:
Sponsored by: DashLynx

Plumbing an auxillary tank

Thread Tools
 
Search this Thread
 
Old 09-23-2005, 01:44 PM
  #1  
Registered User
Thread Starter
 
caltom's Avatar
 
Join Date: Nov 2004
Location: Grapevine, Texas
Posts: 75
Likes: 0
Received 0 Likes on 0 Posts
Plumbing an auxillary tank

I'm going to put an in-bed aux. tank in my truck. I'm leaning toward this model from Northern Tool:

http://www.northerntool.com/webapp/w...21&R=200306721

Any way, I'm thinking about plumbing the tank to fill the main tank through the vent hose. Northern has a kit that uses the filler hose, but I think I can do it cheaper than $59.99 + tax by using a 1/2" tee into the vent.

Anyone see any problem going this route? My other question is with the auxillary mounted higher than the main, what keeps the main from over flowing? Simple answer is an in-line valve, but then I have to open it everytime I want to fill the main, then shut it back off. Anyway to do this and just leave the valve open without overflowing the main tank?

Thanks,

Clif
Old 09-23-2005, 02:09 PM
  #2  
Registered User
 
sooner64's Avatar
 
Join Date: Apr 2004
Posts: 6
Likes: 0
Received 0 Likes on 0 Posts
Me Too!!

I have been thinking about doing the same thing but have held back not knowing if the box would fit into my 05 3500 sb. Have you already gotten it?
I spoke to a local rep for Northern and he said that I should not go w/ gravity feed kit because of danger of not stopping it. What have you heard?
Old 09-23-2005, 02:14 PM
  #3  
Registered User
 
cquestad's Avatar
 
Join Date: Dec 2003
Location: Boise, Idaho
Posts: 5,540
Likes: 0
Received 0 Likes on 0 Posts
works great....just remeber two things...

1. Do not open your OEM gas cap while the aux tank is full or you will get splashed!

2. Make sure the cap on the aux tank is a one way breater (I guess two way would work too...but you need air to get in).
Old 09-23-2005, 02:52 PM
  #4  
Registered User
Thread Starter
 
caltom's Avatar
 
Join Date: Nov 2004
Location: Grapevine, Texas
Posts: 75
Likes: 0
Received 0 Likes on 0 Posts
Sooner,

Well that's kind of my question, how to stop the fuel from overflowing the main tank.

Some guys put a valve on the outlet fuel line. But I don't want to have to stop, open the valve, wait for the tank to fill, then close the valve back.

I don't know if it will fit a short bed or not. This tank is 20" from front to back, so if you have 20 inches from the front of the bed to the fender, no problem. If not, these guys have a tank/box made for Dodge short beds, they're more than the one at Northern though.

http://www.attatank.com/index.asp?page=boxes
Old 09-23-2005, 04:12 PM
  #5  
Registered User
 
cquestad's Avatar
 
Join Date: Dec 2003
Location: Boise, Idaho
Posts: 5,540
Likes: 0
Received 0 Likes on 0 Posts
The OEM cap will stop it...I have run 100's of thousands of miles this way in several brands of trucks...always works. No worries.
Old 09-23-2005, 04:29 PM
  #6  
Registered User
 
SkyHarborCowboy's Avatar
 
Join Date: Sep 2005
Location: Stanfield, Arizona
Posts: 366
Received 0 Likes on 0 Posts
I had an 01 Ford that I plumbed just as described. It worked great for many months and then one day I awoke to a huge puddle of fuel under my truck. After that I just closed the inline valve to avoid the problem. I was too lazy to investigate it because I knew I was trading in the truck within a few months.

I would mount an inline valve and use it just as a precaution. 110 gallons at $3 plus a gallon can turn into an expensive lesson.

Joe
Old 09-23-2005, 04:41 PM
  #7  
Registered User
 
cquestad's Avatar
 
Join Date: Dec 2003
Location: Boise, Idaho
Posts: 5,540
Likes: 0
Received 0 Likes on 0 Posts
Fords do not plumb the vent the same way and will leak without some "other" modifications. The dodge will work great no issues.
Old 09-23-2005, 05:47 PM
  #8  
Registered User
 
hardyhindle's Avatar
 
Join Date: Aug 2005
Location: Thunder Bay, ON, Ca
Posts: 73
Likes: 0
Received 0 Likes on 0 Posts
A friend of mine has one with a solenoid valve inline. He just flicks a switch in the cab, when the gauge hits F he flicks it off. No worries about leaks.
Old 09-23-2005, 08:08 PM
  #9  
Registered User
 
Big Bob's Avatar
 
Join Date: Dec 2002
Location: Post Falls, Idaho
Posts: 783
Likes: 0
Received 0 Likes on 0 Posts
I have installed 2 of the RDS 60 Fuel/Tool box tanks. One in my 99 (White Obsession) and one in my 04 (Ghost Rider). In both installations I did the following and have not had any problems at all.

On the RDS tank, you will have an outlet line, return line and an overflow connections. I pumped fuel from the auxiliary tank into my existing factory tank from a switch located inside my cab. This way I use the existing stock fuel gauge. From the RDS tank I first installed a manual shutoff valve so when I changed the filter, I would not have a syphon effect, then I installed the in-line filter, I then installed a electronic fuel shutoff valve (or a line switch for 2 tanks, made one active and the other was capped off), then I installed a 12V fuel pump. The fuel pump and shutoff valved are control by the switch in the cab. From my research, this installation is DOT approved.

As far as how I tapped into my factory tank, I drilled and tapped fittings in the top of the fuel tank ( I installed the fittings with JB Weld) for both the incoming fuel and also a breather or overflow back to the auxiliary tank. This way, if I forget and leave the pump on, it pumps back into the auxiliary tank.

The overflow line on the auxiliary tank was routed thru the bed, I wrapped the line with a 360* wind in it, and the zip tied under the bed for drainage.

Hope this helps.
Old 09-23-2005, 09:05 PM
  #10  
Registered User
Thread Starter
 
caltom's Avatar
 
Join Date: Nov 2004
Location: Grapevine, Texas
Posts: 75
Likes: 0
Received 0 Likes on 0 Posts
Thanks for the replies fellas,

Now that I think about it, if the cap will hold presssure ie. hot days when the fuel expands, it should hold liquid.

Bob,

I hadn't even considered filtering it, good tip.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TJE
Towing and Hauling / RV
32
12-10-2007 11:33 AM
TJE
General Diesel Discussion
3
10-25-2006 10:21 PM
Begle1
1st Gen. Ram - All Topics
17
07-30-2006 08:44 AM
kc8ksg
1st Gen. Ram - All Topics
11
03-22-2006 11:46 AM
Ramblin Rebs
Towing and Hauling / RV
31
06-15-2005 08:18 PM



Quick Reply: Plumbing an auxillary tank



All times are GMT -5. The time now is 05:21 PM.