3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!
Sponsored by:
Sponsored by: DashLynx

How to find boost leaks?

Thread Tools
 
Search this Thread
 
Old 10-27-2008, 09:21 AM
  #1  
Registered User
Thread Starter
 
BossHogg's Avatar
 
Join Date: Aug 2005
Location: Dallas TX
Posts: 1,011
Likes: 0
Received 0 Likes on 0 Posts
How to find boost leaks?

I've recently installed a new set of boost tubes on all the inlets and outlets under the hood including turbo etc. I've also had the manifold gaskets and turbo gaskets replaced, and this past week I noticed that it sounds like I've got a really small boost leak somewhere. What's the best way to track down a boost leak?

The leak only appears or should I say I can only hear it only on SOME WOT runs, doesnt happen every time? Its kinda weird.
Old 10-27-2008, 12:24 PM
  #2  
Registered User
 
5.9Excursion's Avatar
 
Join Date: May 2007
Location: Nebraska
Posts: 532
Likes: 0
Received 4 Likes on 4 Posts
Go to your local plumbing store and buy a 4" to 4" rubber coupler, a 4" pvc fitting that slips inside it with internal threads on the other side and a 4" threaded cap. Drill the cap and thread it to accept an air hose connection. Dial down the regulator on your air compressor and pressurize your air intake (remove intake setup and place this on your turbo inlet). Keep in mind if you don't secure it tight enough, the assembly will blow of the turbo...

good luck...
Old 10-27-2008, 01:12 PM
  #3  
Registered User
Thread Starter
 
BossHogg's Avatar
 
Join Date: Aug 2005
Location: Dallas TX
Posts: 1,011
Likes: 0
Received 0 Likes on 0 Posts
Sounds easy enough. One question though, when I do this how will I know when the system is pressureized enough? I guess I'll start hearing where my leak is first? Do I need to tighten down the 4" inlet to the turbo first with a hose clamp or something?
Old 10-27-2008, 01:27 PM
  #4  
Registered User
 
5.9Excursion's Avatar
 
Join Date: May 2007
Location: Nebraska
Posts: 532
Likes: 0
Received 4 Likes on 4 Posts
Yes, tighten the rubber coupler down with clamps. Usually you can find any leaks with much less than your normal boost pressure (soapy water in a spray bottle works well too, look for bubbles).
Old 10-27-2008, 01:51 PM
  #5  
Registered User
 
WUnderwood's Avatar
 
Join Date: Jan 2006
Location: TEXAS
Posts: 1,618
Likes: 0
Received 0 Likes on 0 Posts
do a search, this has been posted a few times before
Old 10-27-2008, 03:17 PM
  #6  
Registered User
 
CrashCade's Avatar
 
Join Date: Feb 2005
Location: Idaho Falls & Southern CA
Posts: 1,248
Likes: 0
Received 0 Likes on 0 Posts
https://www.dieseltruckresource.com/...st+leak+tester
Old 10-27-2008, 04:39 PM
  #7  
Muted one day, Banned the next....... Ah the life of a DTR 1%'er
 
cincydiesel's Avatar
 
Join Date: Jan 2005
Location: Ohio: Home of the disappointing sports teams
Posts: 2,187
Likes: 0
Received 0 Likes on 0 Posts
Second the soapy water. Worked great for finding mine
Old 10-28-2008, 04:01 PM
  #8  
Registered User
 
XXLTEXAN's Avatar
 
Join Date: Oct 2005
Location: "I don't live in Dallas, I live in TEXAS!"
Posts: 388
Likes: 0
Received 0 Likes on 0 Posts
while you got a bucket of soapy water you can give yourself and your truck a bath...erbody wins
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
abchoppers
12 Valve Engine and Drivetrain
2
01-26-2011 05:38 AM
CTD2001
Performance and Accessories 2nd gen only
13
09-06-2005 05:11 AM
thumbs
1st Gen. Ram - All Topics
26
07-20-2004 10:49 AM
Crimedog
12 Valve Engine and Drivetrain
2
05-25-2004 09:18 AM
thumbs
1st Gen. Ram - All Topics
12
10-22-2003 01:02 AM



Quick Reply: How to find boost leaks?



All times are GMT -5. The time now is 01:50 AM.