3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

cutting h2s with a hole saw

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Old Dec 20, 2006 | 04:31 PM
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cutting h2s with a hole saw

How do I keep it centered? Dose it jump all around?
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Old Dec 20, 2006 | 04:42 PM
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You could do a search on this as it has been covered many times. A lot has been said.

The hole saw goes in on the front side of the wheel and centers itself. It drops into a recess. The actual cutting is only about half of the thicknes of the wheel, the rest is alread just over 4 3/4"

Use a hole hog type right angle drill and let the weight of the drill drive the saw. Hold on so it won't catch. Then sand the hole and to clean it up with a 2" drum sander on a high speed drill motor. Make sure the hole clears the center hub on the axle easily.

Enjoy the wheels.

Wetspirit
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Old Dec 20, 2006 | 04:48 PM
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think i have to use a hole hog? 1/2 inch drill should work?
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Old Dec 20, 2006 | 05:56 PM
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The hole saw will want to jump out of the hole until you have a good groove going. You really need a drill with the side handle and hold that thing tight!! Then you will have to cut it out some more with a grinding burr....
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Old Dec 20, 2006 | 06:03 PM
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I went to the hardware store and spent 30 buck for a cutting bit designed for aluminum. I put itin my die grinder and went to town. I think other people have used the same type bit with a router. I just took off a little bit at a time until they cleared the fronts. It probably took me 2 HRS total to do 8 rims.
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Old Dec 20, 2006 | 09:18 PM
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Well I will give er a try tomorro...
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Old Dec 21, 2006 | 05:48 PM
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get it done piece of cake,burnt out a drill but turned out nice.Now what to do with the 65.00 hole saw anyone need one?Truck rides 10 times better than them hard michellens
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Old Dec 21, 2006 | 06:03 PM
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My drill still smells anytime I use it after about a year...LOL
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Old Dec 21, 2006 | 06:15 PM
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i might need that hole saw as soon as i find some of them h2 rims
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Old Dec 21, 2006 | 06:18 PM
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Originally Posted by brickenbone
get it done piece of cake,burnt out a drill but turned out nice.Now what to do with the 65.00 hole saw anyone need one?Truck rides 10 times better than them hard michellens
$65 for the saw? And a burnt drill? Shoot, a local machinist did mine for $80!
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Old Dec 21, 2006 | 06:27 PM
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just my luck.no machinest around for me
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Old Dec 21, 2006 | 06:35 PM
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Originally Posted by brickenbone
just my luck.no machinest around for me
I completely understand...
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Old Dec 21, 2006 | 07:28 PM
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Originally Posted by Dodgezilla
The hole saw will want to jump out of the hole until you have a good groove going. You really need a drill with the side handle and hold that thing tight!! Then you will have to cut it out some more with a grinding burr....
Sounds like a broken arm waiting to happen.

I picture someone laying on the garage floor with a drill cord wrapped around them.
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Old Dec 21, 2006 | 08:00 PM
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no wasnt that bad at all.
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Old Dec 21, 2006 | 10:40 PM
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I did a set for a friend using a hole saw and a big drill press. Turned out very nice. I did another set using a router and a cutting bit. They turned out very nice too. My neighbor did a set using his roto zip. My wheels were done at a machine shop, only because at that time I could not find a hole saw or the cutting bit anywhere.

Truck DOES ride better with the wheels and larger tires.

CD
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