3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Size of stock exhaust on 2003 3500

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Old Nov 21, 2005 | 07:30 PM
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herb's Avatar
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From: Battle Creek Michigan
Size of stock exhaust on 2003 3500

Just picked up a 2003 dually 3500. am looking at a U.S. Gear D-Celerator RV Diesel Exhaust Brake , made for 3 1/2" exhaust anyone know off hand what is on this truck?
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Old Nov 21, 2005 | 08:27 PM
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Im pretty sure the size is 3.5in from downpipe to the mufler and then from rear of muf to tip is 4in
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Old Nov 21, 2005 | 08:38 PM
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my 2500 was 3.5 in to the muff.
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Old Nov 22, 2005 | 11:45 AM
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From: Glendale(Phoenix),AZ.
It's 3-1/2" all the way through the muffler & into the tail pipe. The tailpipe then expands to 4" to the tip.

Sounds like that exhaust brake will work, for you.

Good Luck.

Joe F.(Buffalo)
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Old Nov 22, 2005 | 04:16 PM
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Just a question - is the 4.5 and up a full 4" for the entire distance of the exhaust? I'm looking at getting a turn-down tip for mine - I thought I should be looking at a 4" one, correct?
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Old Nov 23, 2005 | 08:46 AM
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From: markham, ontario, canada
Originally Posted by truckjunkie
Just a question - is the 4.5 and up a full 4" for the entire distance of the exhaust? I'm looking at getting a turn-down tip for mine - I thought I should be looking at a 4" one, correct?
03-04 = 3.5" from turbo to muffler outlet, then expands to 4" for the tailpipe section
04.5-06 4" from the turbo to tailpipe
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