3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

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Old Aug 23, 2007 | 04:31 PM
  #16  
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From the book....
The combination, dual function Inlet Air Temperature/Pressure Sensor is located on the air cleaner (filter) cover.

The Inlet Air Temperature/Pressure Sensor is a combination dual-function sensor. The sensor element extends into the intake air stream at the top of the air filter housing. Ambient air temperature as well as barometric pressure is monitored by this sensor. The Engine Control Module (ECM) monitors signals from this sensor.
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Old Aug 23, 2007 | 05:03 PM
  #17  
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Originally Posted by 53 ******
From the book....
The combination, dual function Inlet Air Temperature/Pressure Sensor is located on the air cleaner (filter) cover.

The Inlet Air Temperature/Pressure Sensor is a combination dual-function sensor. The sensor element extends into the intake air stream at the top of the air filter housing. Ambient air temperature as well as barometric pressure is monitored by this sensor. The Engine Control Module (ECM) monitors signals from this sensor.
Good job, 53Willys!!!!
I'm going to add a little bit to your explanation if you don't mind.
The fuel injection timing is subject to change due to the air temperature and air pressure readings from these sensors for efficiency and environmental reasons.
Does anyone have a good explanation or tutorial to post that explains how the fueling takes place with our Cummins engines?
It sure would help everyone!
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Old Aug 23, 2007 | 05:32 PM
  #18  
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Originally Posted by 53 ******
From the book....
The combination, dual function Inlet Air Temperature/Pressure Sensor is located on the air cleaner (filter) cover.

The Inlet Air Temperature/Pressure Sensor is a combination dual-function sensor. The sensor element extends into the intake air stream at the top of the air filter housing. Ambient air temperature as well as barometric pressure is monitored by this sensor. The Engine Control Module (ECM) monitors signals from this sensor.
Thats one sensor, but, not the important one. The important one that will effect fueling, and get dirty, is located on the intake and is also a dual function sensor. The MAP/Intake Air Temp sensor is what the ECU uses to determine fueling curves.

IIRC, the one in the air intake track is mainly used to determine how long to cycle the grid heaters and when they will kick in.
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Old Aug 23, 2007 | 05:54 PM
  #19  
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Originally Posted by no_6_oh_no
Thats one sensor, but, not the important one. The important one that will effect fueling, and get dirty, is located on the intake and is also a dual function sensor. The MAP/Intake Air Temp sensor is what the ECU uses to determine fueling curves.

IIRC, the one in the air intake track is mainly used to determine how long to cycle the grid heaters and when they will kick in.
Here is the MAP sensor...

The combination, dual function Intake Manifold Air Temperature Sensor/MAP Sensor is installed into the top of the intake manifold with the sensor element extending into the air stream.

The IAT portion of the sensor provides an input voltage to the Engine Control Module (ECM) indicating intake manifold air temperature. The MAP portion of the sensor provides an input voltage to the ECM indicating turbocharger boost pressure.
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Old Aug 23, 2007 | 07:26 PM
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Originally Posted by 53 ******
Here is the MAP sensor...

The combination, dual function Intake Manifold Air Temperature Sensor/MAP Sensor is installed into the top of the intake manifold with the sensor element extending into the air stream.

The IAT portion of the sensor provides an input voltage to the Engine Control Module (ECM) indicating intake manifold air temperature. The MAP portion of the sensor provides an input voltage to the ECM indicating turbocharger boost pressure.
Does that mean that the temperature and the altitude determine how long the fueling curve will last?
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Old Aug 23, 2007 | 08:27 PM
  #21  
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Here's what the combo manifold pressure/intake temp sensor on the intake manfold looks like. For what it's worth, it is totally spotless, and I idle with the Jacob on quite a bit.

I agree with what someone posted above, that pressure and temp sensors are generally less finicky than mass air flow sensors found on some gas engines, especially older ones.

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Old Aug 24, 2007 | 12:37 AM
  #22  
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Originally Posted by danc46
Does that mean that the temperature and the altitude determine how long the fueling curve will last?
No, the intake air temp and barometric pressure sensor are predominately used to determine idle speed. Once the APPS produce a minimal signal they are out of the loop.

Fueling curve is determind by boost, rpm, and APPS position. Altitude really has no effect other than slowing down spoolup which slows down the fuel curve.

The intake manifold air temp is used to determine auto high idle engagement and grid heater cycling.

The MAP sensor is pretty reliable on the CR engines but it can contribute to some weird issues if it is not working properly. It is a precision electronic component subjected extreme environmental effects. It can check out fine and have intermittent bad readings that contribute to wide range of issues.
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Old Aug 25, 2007 | 06:45 AM
  #23  
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If your running a K & N like I did for a while it will slowly get covered in filter oil.
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Old Aug 25, 2007 | 08:15 AM
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Originally Posted by no_6_oh_no
No, the intake air temp and barometric pressure sensor are predominately used to determine idle speed. Once the APPS produce a minimal signal they are out of the loop.

Fueling curve is determind by boost, rpm, and APPS position. Altitude really has no effect other than slowing down spoolup which slows down the fuel curve.

The intake manifold air temp is used to determine auto high idle engagement and grid heater cycling.

The MAP sensor is pretty reliable on the CR engines but it can contribute to some weird issues if it is not working properly. It is a precision electronic component subjected extreme environmental effects. It can check out fine and have intermittent bad readings that contribute to wide range of issues.
I thought the ECM took barometric pressure readings from both sensors and then compared them to calculate actual boost? If this is the case then wouldn't the sensor mounted on the air intake elbow have some effect on fueling?
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Old Aug 25, 2007 | 10:04 AM
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Originally Posted by jrussell
I thought the ECM took barometric pressure readings from both sensors and then compared them to calculate actual boost? If this is the case then wouldn't the sensor mounted on the air intake elbow have some effect on fueling?
If I remember right, the MAP sensor is only in the loop at start up, just as he says - determining fuel curves for start up.
I wish someone would come up with a flow diagram listing sensors/inputs on the fuel injection timing on these Cummins engines. The electronics on these engines shouldn't be all that difficult if you understand the sensor functions.
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Old Aug 25, 2007 | 10:13 AM
  #26  
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Originally Posted by danc46
If I remember right, the MAP sensor is only in the loop at start up, just as he says - determining fuel curves for start up.
I wish someone would come up with a flow diagram listing sensors/inputs on the fuel injection timing on these Cummins engines. The electronics on these engines shouldn't be all that difficult if you understand the sensor functions.
Yes, but there are two combo pressure/temp sensors. If the one mounted on the manifold measures boost by barometric pressure (which I believe it does) then it must be using the other one as a comparison to calculate the actual boost...right?
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Old Aug 25, 2007 | 10:22 AM
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Originally Posted by jrussell
Yes, but there are two combo pressure/temp sensors. If the one mounted on the manifold measures boost by barometric pressure (which I believe it does) then it must be using the other one as a comparison to calculate the actual boost...right?
We're talking firmware now. I don't know for sure but can only guess.
So here's a WAG - maybe one is for coarse adjustments to the fueling curve at start up, the other set for more precise adjustments due to finer parameters such as engine temperature changes, etc.
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Old Aug 25, 2007 | 03:23 PM
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If I recall correctly from looking at the list of error codes, there is one for overboost condition?

If so, the computer must at least monitor the manifold sensor after start-up.
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Old Aug 25, 2007 | 07:37 PM
  #29  
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And now the original thread starter definitely does not feel like he has asked a dumb question

I always say: the ONLY dumb question, is the one NOT asked!
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Old Aug 25, 2007 | 09:53 PM
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Originally Posted by jrussell
Yes, but there are two combo pressure/temp sensors. If the one mounted on the manifold measures boost by barometric pressure (which I believe it does) then it must be using the other one as a comparison to calculate the actual boost...right?
Actual boost??? In a turbo charged engine?? Why would boost have to be calculated when it can be read right off the MAP sensor? Boost is boost whether it is at 10k feet or 1k feet. The differences you will see are spoolup and max psi. MAP, manifold absolute pressure, reads boost directly and fuels accordingly. All boxes, boost foolers, etc, tap the MAP sensor or change the readings to boost fool and eliminate codes.

My understanding is the combo sensor on the air intake is used to determine barmometric pressure and ambient temp for idle characteristics. It is out of the loop after the APPS reaches a certain reading. I have a hard time believing the barometric pressure has anything to do with fueling due to the way the trucks act during altitude changes. I get more smoke and less power at higher altitudes, more power and less smoke at lower. Lack of oxygen causes that and there are no O2 sensors to modify fueling curves on the 5.9L.

Good luck on finding an accurate mapping of the sensors and there functions/effects without inside info. That is the software in the ECU and is more than likely considered proprietary info.

The engineers can tell you but they don't talk much here.
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