Steering Gear Retrofit in my 92
#62
Registered User
just one new one on the top passenger side. the steering box mounts in the stock two wheel drive position{ all first gen frames have them} these are the frame braces that I like.
http://ramchargercentral.com/jungles...rame-supports/
And here is a good thread with lots of info.
https://www.dieseltruckresource.com/...cross+steering
and one parts supplier
http://www.offroaddesign.com/catalog...0crossover.htm
http://ramchargercentral.com/jungles...rame-supports/
And here is a good thread with lots of info.
https://www.dieseltruckresource.com/...cross+steering
and one parts supplier
http://www.offroaddesign.com/catalog...0crossover.htm
#63
Registered User
ISSUES FOUND:
Next was the steering pressure hose and return hose. Since the OE pressure hose is formed for a different orientation to the gear housing, you either have to modify the pressure hose, or make some changes to an SAE fitting on pump and gear. Either way works, as explained below.
BobVA and Papecat changed their pump innards to accommodate a Dodge hose from an older truck, but I decided to modifiy the OE hose, and keep the pump and housing metric.
You can keep both gear and pump metric, as I did, and modify the OE hose, or you can change the inner spring / pump guts to a SAE pump and use a stock pressure hose out of a 72-77 dodge. I don't know which one works, but I'm sure you can contact them and find out. You will have to remember to get a matching SAE gear housing so that the older truck hose works with both the pump and gear. Your choice on how to deal with the hose, but remember to match the gear / pump together so that the hose fits either way.
Next was the steering pressure hose and return hose. Since the OE pressure hose is formed for a different orientation to the gear housing, you either have to modify the pressure hose, or make some changes to an SAE fitting on pump and gear. Either way works, as explained below.
BobVA and Papecat changed their pump innards to accommodate a Dodge hose from an older truck, but I decided to modifiy the OE hose, and keep the pump and housing metric.
You can keep both gear and pump metric, as I did, and modify the OE hose, or you can change the inner spring / pump guts to a SAE pump and use a stock pressure hose out of a 72-77 dodge. I don't know which one works, but I'm sure you can contact them and find out. You will have to remember to get a matching SAE gear housing so that the older truck hose works with both the pump and gear. Your choice on how to deal with the hose, but remember to match the gear / pump together so that the hose fits either way.
Will the stock (SAE) hose out of 1977 truck fit as a plug-and-play and therefore obviate the need for tube bending that T-Man ran into?
TIA.
#64
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For those who have done this conversion, is there a consensus of opinion as to whether it is better to go with the metric or the SAE hose?
Will the stock (SAE) hose out of 1977 truck fit as a plug-and-play and therefore obviate the need for tube bending that T-Man ran into?
TIA.
Will the stock (SAE) hose out of 1977 truck fit as a plug-and-play and therefore obviate the need for tube bending that T-Man ran into?
TIA.
I had Chip at Powersteering.com change the gear input to metric, so I could use my existing pump, and not have to look for a new fitting.
This issue, however, can be a problem if you were broken down somewhere, and needed a new hose. You could simply go buy a "1972 dodge truck hose", and bolt it in. You would, have to check the orientation, as there were a couple different versions, just to make sure you 're getting the right hose, but at least the ends would bolt right in.
I did not do this, but have no regrets otherwise. I figured that my new hose should last quite a while, so what would I be worrying about ?
#65
Registered User
You can make the pump into SAE, by removing the fitting at the back and installing the proper fitting from an older truck. This will allow you to use a stock formed pressure hose, as the gear would have the same SAE fitting, if simply rebuilt. This is, by far, the easiest way to go about this.
I had Chip at Powersteering.com change the gear input to metric, so I could use my existing pump, and not have to look for a new fitting.
This issue, however, can be a problem if you were broken down somewhere, and needed a new hose. You could simply go buy a "1972 dodge truck hose", and bolt it in. You would, have to check the orientation, as there were a couple different versions, just to make sure you 're getting the right hose, but at least the ends would bolt right in.
I had Chip at Powersteering.com change the gear input to metric, so I could use my existing pump, and not have to look for a new fitting.
This issue, however, can be a problem if you were broken down somewhere, and needed a new hose. You could simply go buy a "1972 dodge truck hose", and bolt it in. You would, have to check the orientation, as there were a couple different versions, just to make sure you 're getting the right hose, but at least the ends would bolt right in.
Thanks; this is the info I was seeking. I spoke to Chip last week and am now sending him my boneyard reverse rotation box as well as my OEM power steering pump. (I'm currently running a Delco reman pump but I didn't turn in a core so I still have my OEM unit .) The plan is to have Chip change the pump plumbing to SAE threads when he rebuilds it.
I appreciate all the legwork you've done on this. I speak to Mysteryman (former Chrysler engineer) on occasion and this is probably the mod he most recommends for a 4WD First Gen truck. I'm attempting to find some sleeves that will enable me to use 1/2" bolts in the 9/16" frame holes so I don't have to drill out the cast iron bracket. Other than that and the SAE threads, I'm following your instructions to the letter! Thanks again.
Jim
#66
Registered User
It is a bolt on using the older fitting. where it gets a bit harder is if you have a hydroboost. You have to get a little more creative with the hoses on a HB and RR set up.
#67
Registered User
Jim let me know if you didn't receive my response to your PM.
#68
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Tee:
Thanks; this is the info I was seeking. I spoke to Chip last week and am now sending him my boneyard reverse rotation box as well as my OEM power steering pump. (I'm currently running a Delco reman pump but I didn't turn in a core so I still have my OEM unit .) The plan is to have Chip change the pump plumbing to SAE threads when he rebuilds it.
I appreciate all the legwork you've done on this. I speak to Mysteryman (former Chrysler engineer) on occasion and this is probably the mod he most recommends for a 4WD First Gen truck. I'm attempting to find some sleeves that will enable me to use 1/2" bolts in the 9/16" frame holes so I don't have to drill out the cast iron bracket. Other than that and the SAE threads, I'm following your instructions to the letter! Thanks again.
Jim
Thanks; this is the info I was seeking. I spoke to Chip last week and am now sending him my boneyard reverse rotation box as well as my OEM power steering pump. (I'm currently running a Delco reman pump but I didn't turn in a core so I still have my OEM unit .) The plan is to have Chip change the pump plumbing to SAE threads when he rebuilds it.
I appreciate all the legwork you've done on this. I speak to Mysteryman (former Chrysler engineer) on occasion and this is probably the mod he most recommends for a 4WD First Gen truck. I'm attempting to find some sleeves that will enable me to use 1/2" bolts in the 9/16" frame holes so I don't have to drill out the cast iron bracket. Other than that and the SAE threads, I'm following your instructions to the letter! Thanks again.
Jim
not Tee, or Tea, or Tee hee, hee...
I drilled out the cast iron bracket, and that was several years ago. No issues whatsoever. Just make sure to put some sort of rust preventative in there (paint or neverseize ) so that it doesn't rust out where the holes were drilled.
Good luck
Take lots of pics
Post your pics
Have fun doing it !
#69
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#70
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it's " T. "
not Tee, or Tea, or Tee hee, hee...
I drilled out the cast iron bracket, and that was several years ago. No issues whatsoever. Just make sure to put some sort of rust preventative in there (paint or neverseize ) so that it doesn't rust out where the holes were drilled.
Good luck
Take lots of pics
Post your pics
Have fun doing it !
not Tee, or Tea, or Tee hee, hee...
I drilled out the cast iron bracket, and that was several years ago. No issues whatsoever. Just make sure to put some sort of rust preventative in there (paint or neverseize ) so that it doesn't rust out where the holes were drilled.
Good luck
Take lots of pics
Post your pics
Have fun doing it !
#72
Registered User
Got it. Doesn't matter how it's spelled on the phone, and Chip remembers you quite well -- you've chatted with him enough that he knows you love puppies! I kind of like "Tea" actually -- Earl Grey perhaps?
Fortunately, this is less of an problem here in Georgia than you deal with in New Jersey.
Just lemme know when your age catches up with mine . "Getting old ain't for wimps..."
Interesting. Does this mean the cast iron bracket on an old mid-1970s W100 has mounting holes smaller than those on a W200/W300?
And while I busy pestering everyone, I have one more question -- are new Pitman Arms to fit the Reverse Rotation steering gear still available? Preferably Moog brand?
TIA
And while I busy pestering everyone, I have one more question -- are new Pitman Arms to fit the Reverse Rotation steering gear still available? Preferably Moog brand?
TIA
#73
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Love Bs-ing with him.... He has 3 dachshunds, and I send him toy squirrels from time to tome. The dogs HATE Squirrels, so they have a blast killing them, fake squirrels.
NLA. I had to Bribe Papecat to scrounge one out of a junkyard for me in Cali. Since it has no "wearable" parts, no one manufactures it, as far as I know. Maybe one of those specialty places makes it out of billet, but last I checked it was not an aftermarket part.
#74
Registered User
Got it. Doesn't matter how it's spelled on the phone, and Chip remembers you quite well -- you've chatted with him enough that he knows you love puppies! I kind of like "Tea" actually -- Earl Grey perhaps?
Fortunately, this is less of an problem here in Georgia than you deal with in New Jersey.
Just lemme know when your age catches up with mine . "Getting old ain't for wimps..."
Interesting. Does this mean the cast iron bracket on an old mid-1970s W100 has mounting holes smaller than those on a W200/W300?
And while I busy pestering everyone, I have one more question -- are new Pitman Arms to fit the Reverse Rotation steering gear still available? Preferably Moog brand?
TIA
Fortunately, this is less of an problem here in Georgia than you deal with in New Jersey.
Just lemme know when your age catches up with mine . "Getting old ain't for wimps..."
Interesting. Does this mean the cast iron bracket on an old mid-1970s W100 has mounting holes smaller than those on a W200/W300?
And while I busy pestering everyone, I have one more question -- are new Pitman Arms to fit the Reverse Rotation steering gear still available? Preferably Moog brand?
TIA
#75
YEah, and I just had another DTR member con me out of my very last arm last week. Guess I gotta keep on the lookout. (I currently have (0) 4x4 dodge pickups though)