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Dual Group 65 Battry Conversion

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Old Dec 11, 2011 | 11:06 PM
  #1  
Rampage1967's Avatar
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From: Indianapolis, Indianna
Dual Group 65 Battry Conversion

Since i have not seen a how to on this. I thought i would post of few pics of how i did my dual battery conversion.

After several test fittings i ended up doing these things.

Trim headlamp bracket bolt to be flush with it's nut.
http://a2.sphotos.ak.fbcdn.net/hphot...12054477_n.jpg

Add a spacer to the bottom of the prop rod & bend the top for clearance.
http://a5.sphotos.ak.fbcdn.net/hphot...97401416_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphot...78400641_n.jpg

Remove locating tabs at front of battery tray.
http://a3.sphotos.ak.fbcdn.net/hphot...24691744_n.jpg

Make a plywood support plate for the batteries
http://a8.sphotos.ak.fbcdn.net/hphot...95796961_n.jpg
The notches are right above the hold down bolt holes. It is 15.5 x 11.5 & yes i painted it.

Remove the clamp holding the positive cable to the engine mount bolt.
http://a5.sphotos.ak.fbcdn.net/hphot...51661068_n.jpg

Move ground connections out of way of batteries.
http://a4.sphotos.ak.fbcdn.net/hphot...37658006_n.jpg
http://a2.sphotos.ak.fbcdn.net/hphot...19645756_n.jpg

Here are my nothing special battery cable connections. Not the preferred set up, but the 2 gauge jumpers work great. Factory terminals are marked 2 Gauge too.
http://a7.sphotos.ak.fbcdn.net/hphot...79018191_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphot...78400641_n.jpg

Here are dzl_damon's battery cables showing best way to do them.
http://i147.photobucket.com/albums/r...dJackie032.jpg

Here is my battery hold down bar.
http://a3.sphotos.ak.fbcdn.net/hphot...43461493_n.jpg

Here is the finished install.
http://a6.sphotos.ak.fbcdn.net/hphot...27432705_n.jpg
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Old Dec 12, 2011 | 07:00 AM
  #2  
Crossy's son's Avatar
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From: Quinton, New Jersey (middle of nowhere)
Nice. How's it crank now
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Old Dec 12, 2011 | 11:17 AM
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Rampage1967's Avatar
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From: Indianapolis, Indianna
Originally Posted by Crossy's son
Nice. How's it crank now
Much better. low 30's last night it cranked better than it did in middle of summer before.
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Old Apr 23, 2012 | 12:12 PM
  #4  
enafzige's Avatar
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From: Knoxville, TN
Looks great!!!
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Old Apr 23, 2012 | 01:53 PM
  #5  
TheMrAMack's Avatar
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From: Salem, Virginia
I definitely want to do this. I was hoping to convert mine over to the stud post batteries that you see on commercial trucks and Big Rigs. I figured I could use some of the cables of off a wrecked Semi from work. I may have to do it this summer.
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Old Apr 24, 2012 | 07:00 AM
  #6  
Jim Lane's Avatar
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From: Southern California
Originally Posted by Rampage1967
Since i have not seen a how to on this. I thought i would post of few pics of how i did my dual battery conversion.

After several test fittings i ended up doing these things.

Trim headlamp bracket bolt to be flush with it's nut.
http://a2.sphotos.ak.fbcdn.net/hphot...12054477_n.jpg

Add a spacer to the bottom of the prop rod & bend the top for clearance.
http://a5.sphotos.ak.fbcdn.net/hphot...97401416_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphot...78400641_n.jpg

Remove locating tabs at front of battery tray.
http://a3.sphotos.ak.fbcdn.net/hphot...24691744_n.jpg

Make a plywood support plate for the batteries
http://a8.sphotos.ak.fbcdn.net/hphot...95796961_n.jpg
The notches are right above the hold down bolt holes. It is 15.5 x 11.5 & yes i painted it.

Remove the clamp holding the positive cable to the engine mount bolt.
http://a5.sphotos.ak.fbcdn.net/hphot...51661068_n.jpg

Move ground connections out of way of batteries.
http://a4.sphotos.ak.fbcdn.net/hphot...37658006_n.jpg
http://a2.sphotos.ak.fbcdn.net/hphot...19645756_n.jpg

Here are my nothing special battery cable connections. Not the preferred set up, but the 2 gauge jumpers work great. Factory terminals are marked 2 Gauge too.

http://a7.sphotos.ak.fbcdn.net/hphot...79018191_n.jpg

http://a8.sphotos.ak.fbcdn.net/hphot...78400641_n.jpg

Here are dzl_damon's battery cables showing best way to do them.
http://i147.photobucket.com/albums/r...dJackie032.jpg

Here is my battery hold down bar.
http://a3.sphotos.ak.fbcdn.net/hphot...43461493_n.jpg

Here is the finished install.
http://a6.sphotos.ak.fbcdn.net/hphot...27432705_n.jpg
Looks good.

BTW the factory cables are 2/0 gauge not 2-gauge.
Jim
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Old Apr 24, 2012 | 08:27 AM
  #7  
rebal's Avatar
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From: Yuba city Kalifornia
Originally Posted by Crossy's son
Nice. How's it crank now
Do first gens crank? I just turn the key and bump it and its running
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Old Apr 25, 2012 | 10:34 AM
  #8  
Rampage1967's Avatar
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From: Indianapolis, Indianna
Originally Posted by Jim Lane
Looks good.

BTW the factory cables are 2/0 gauge not 2-gauge.
Jim
I thought that seemed odd . . .thanks for the correction
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Old Apr 25, 2012 | 08:26 PM
  #9  
1972RedNeck's Avatar
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From: Townsend, MT
Does the battery trey have to be modified or is the plywood just an extension?
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Old Apr 25, 2012 | 11:38 PM
  #10  
Rampage1967's Avatar
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From: Indianapolis, Indianna
Originally Posted by 1972RedNeck
Does the battery trey have to be modified or is the plywood just an extension?

The plywood is simply there to evenly support the bottom of the batteries .
The required mods are very simple. Flatten the locating tabs or remove them.
(mine snapped off)
You will see them when you remove the stock battery.
Bend the top of the support rod & add a 1" spacer & longer bolt at the bottom end.
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Old Apr 25, 2012 | 11:40 PM
  #11  
Rampage1967's Avatar
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From: Indianapolis, Indianna
Originally Posted by enafzige
Looks great!!!
Thanks man ;-)
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Old Apr 25, 2012 | 11:45 PM
  #12  
simplysmn's Avatar
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From: Apple Valley Ca.
For you guy's that have them around you the Military dodges M880 series has a dual battery tray that I believe will fit in the same spot as the reg 1
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