1st Gen. Ram - All Topics Discussion for all Dodge Rams prior to 1994. This includes engine, drivetrain and non-drivetrain discussions. Anything prior to 1994 should go in here.

VE pump removal

Thread Tools
 
Search this Thread
 
Old Sep 9, 2011 | 07:34 AM
  #1  
krazykarl454's Avatar
Thread Starter
Registered User
 
Joined: Jan 2008
Posts: 70
Likes: 0
From: warren county, NJ
VE pump removal

does anybody have instructions on pining the VE pump? the rebuild pump im gettin, im pretty sure will be pinned. or can tell me where the plug is that i need to remove to pin it? also how is the gear held on? pressed, bolted?

thanks-karl
Reply
Old Sep 9, 2011 | 12:14 PM
  #2  
ChrisLib's Avatar
Registered User
20 Year Member
 
Joined: Dec 2003
Posts: 1,518
Likes: 11
From: Boerne, TX
https://www.dieseltruckresource.com/...19#post3013019

post#3
Reply
Old Sep 9, 2011 | 12:39 PM
  #3  
thrashingcows's Avatar
Registered User
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2010
Posts: 7,265
Likes: 1,346
From: Prince George, BC
You don't need to Pin/lock the old pump....really. If your front timing cover is off then just line up your timing marks and pull the pump. Then when you get your new pump...no special timing of the pump is required...you just line up the key way on the new pump with the key way on the timing gear and slide it in.
Reply
Old Sep 9, 2011 | 07:21 PM
  #4  
BearKiller's Avatar
Registered User
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2005
Posts: 6,457
Likes: 95
From: KENTUCKY
Originally Posted by krazykarl454
does anybody have instructions on pining the VE pump? the rebuild pump im gettin, im pretty sure will be pinned. or can tell me where the plug is that i need to remove to pin it? also how is the gear held on? pressed, bolted?

thanks-karl


If you are gonna have BOTH pumps in hand at the same time, THIS is what I would do :

I would lock the shaft of the old pump BEFORE pulling the gear or loosening the three flange nuts.

I would KEEP the old pump locked until I had indexed the new pump to the exact same orientation as the old and locked it in that position.

Thus, the new will slide in where the old was and you will not have to spend hours determining top-center of the engine.

There is a little forked KEY, larboard side of the pump, close to the forward end and down low on the side, that is captured under a 10-MM bolt-head.

This key is keeping the pump un-locked.

Loosen the bolt until the key will slip out.

With the key gone, the bolt will now screw in enough to lock the shaft.


Be CERTAIN to un-lock the shaft and replace the key under the bolt-head when all is done.



The big nut on the pump-gear is 22-MM at first 18-ft.pds., then final torque at 48-ft.-pds.


Don't lose the key.
Reply
Old Sep 9, 2011 | 08:26 PM
  #5  
ChrisLib's Avatar
Registered User
20 Year Member
 
Joined: Dec 2003
Posts: 1,518
Likes: 11
From: Boerne, TX
Originally Posted by BearKiller
If you are gonna have BOTH pumps in hand at the same time, THIS is what I would do :

I would lock the shaft of the old pump BEFORE pulling the gear or loosening the three flange nuts.

I would KEEP the old pump locked until I had indexed the new pump to the exact same orientation as the old and locked it in that position.

Thus, the new will slide in where the old was and you will not have to spend hours determining top-center of the engine.

There is a little forked KEY, larboard side of the pump, close to the forward end and down low on the side, that is captured under a 10-MM bolt-head.

This key is keeping the pump un-locked.

Loosen the bolt until the key will slip out.

With the key gone, the bolt will now screw in enough to lock the shaft.


Be CERTAIN to un-lock the shaft and replace the key under the bolt-head when all is done.



The big nut on the pump-gear is 22-MM at first 18-ft.pds., then final torque at 48-ft.-pds.


Don't lose the key.
Actually this is how I did mine, never bothered to find TDC, just make sure the new one is lined up the same as the old.
Reply
Old Sep 9, 2011 | 11:41 PM
  #6  
BearKiller's Avatar
Registered User
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2005
Posts: 6,457
Likes: 95
From: KENTUCKY
Wink >>> just in case <<<

I just was at ACE hardware today and got myself two extra pump-shaft nuts and lock-washers, just to have in my VE accessories cabinet for the event that one should drop down the well, get swallered by a dog (dogs around here don't swallow stuff, they swaller it), or otherwise come up missing in action.

So long as I have the extra nuts, I will never lose one on a Saturday night.

Actually, I didn't really like the flatness of my lock-washer, but seeing as how I was doing this job in the middle of the holiday weekend, I made do with what I had.

I then got the extras so to be ready the next time.

The way I matched up the correct size/threads was I discovered the pump-nut would screw right on the center jack-screw of my Harbor Freight puller.

I took that jack-screw into ACE and, if I remember correctly, fine-thread 14-MM X 1.50; you will find them in the communist fastener section, the one's in the RED bins; don't waste time looking for them in the American bolt-bins.


To mate-index the new pump to the same orientation as the old, you will place a 1/2" American flat-washer on the threaded pump-shaft, then thread on a 14-MM X 1.50 nut snugly up against the flat-washer; just snug; no need to go at it like Goliath.

Now, with the pump firmly clamped in a vise, using a rigid 22-MM wrench or big Crescent wrench --- not a ratchet, as the ratchet will ratchet on over when the cam-plate is ready to drop off a roller, and the ratchet will not hold it's place --- slowly rotate the shaft until the key-way lines up PERFECTLY with your marks.

When you have the shaft positioned precisely on your alignment marks, while you hold the shaft, have your next-door neighbor's ex-wife's father-in-law's eldest son to firmly tighten the shaft locking bolt --- 10-MM wrench.



If your engine was shut-down normally and allowed to come to a rest all of it's own, I will bet ten-dollars to a post-hole that I can align that pump-shaft correctly and never see the old pump, nor the engine.

With the locked old pump in a vise, looking at the exposed end of the pump-shaft, the key-way on the shaft will be pointing toward twenty-minutes til five central standard time; and, the cam-plate will have just crested the rollers and be poised at the edge of the down-hill drop in 97 cases out of 112.


When marking the key-way orientation of the old pump and transferring these marks onto the new pump, precision is paramount;any little bit you veer will result in you having to winch the pump back into time once it is mounted.
Reply
Old Sep 10, 2011 | 11:53 PM
  #7  
krazykarl454's Avatar
Thread Starter
Registered User
 
Joined: Jan 2008
Posts: 70
Likes: 0
From: warren county, NJ
thanks for the info guys, yea i will have both in hand, and was trying to avoid pulling the front cover, and just slip the pump out the back. this is how i do alot of the mechanical CATS at work, you slowly rotate the motor over till u can pin the pump(on those theres a hole on the shaft where the tip of the bolt falls into, so it only pins in one position.) then i remove the old pump, and install the new pump which is pinned in the same spot. saves alot of bs time in pulling the fan, cover, shroud. so bearkiller im goin to try ur way. and ill let u guys know how it runs after im done. thanks again
Reply

Trending Topics

Old Sep 11, 2011 | 12:32 AM
  #8  
BearKiller's Avatar
Registered User
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2005
Posts: 6,457
Likes: 95
From: KENTUCKY
There is no specific spot on these pump-shafts to "pin"; in fact, there is no pinning involved.

The lock-bolt is just a fairly normal bolt that presses against the shaft when it is tightened against it.

The shaft is perfectly round and smooth in the area of the lock-bolt.

These shafts can be locked at any spot of the 360* circumference.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
HUNTINNUT
3rd Gen High Performance and Accessories (5.9L Only)
1
Jul 27, 2013 11:40 AM
trik396
3rd Gen High Performance and Accessories (5.9L Only)
11
Jun 1, 2008 07:04 PM
trik396
3rd Gen High Performance and Accessories (5.9L Only)
26
Aug 11, 2006 08:31 PM
mini14
24 Valve Engine and Drivetrain
4
Mar 1, 2005 10:25 AM
jimk
1st Gen. Ram - All Topics
1
Jun 3, 2004 09:25 PM




All times are GMT -5. The time now is 06:06 PM.