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12v common mods

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Old Feb 25, 2007 | 10:07 AM
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12v common mods

I've been doing a little searching transmission stuff and after calling around and speaking to people they seem to have one thing in common. It that the 12v can make stupid power with very little money invested. One guy said for under a $1000 that the motor could make around 550rwhp. If this is true what are these mods? I was kinda a skeptic but after doing a fuel plate and seen the difference it made with alittle grinding I would like to find out what else could be done to make that 550rwhp.
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Old Feb 25, 2007 | 10:11 AM
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From: Laredo
Originally Posted by smokeum99ta
I've been doing a little searching transmission stuff and after calling around and speaking to people they seem to have one thing in common. It that the 12v can make stupid power with very little money invested. One guy said for under a $1000 that the motor could make around 550rwhp. If this is true what are these mods? I was kinda a skeptic but after doing a fuel plate and seen the difference it made with alittle grinding I would like to find out what else could be done to make that 550rwhp.
Yes it can be done...

THIS is just to get a little more power out of your ram. You can do serveral things, i see you are getting gauges, and you have an air intake on the way. which is good. Now this is an into to the main power source of the ram, Your P7100 Pump, and what you can tweak on it for more power. You can also time it, but thats advanced, well at least for me... use this as an intro more than anything.. I tried my best to explain it....

to get more power out of your truck the first and foremost investment is a good set of gauges. These are a must anytime that you are adding more fuel to your mix.

A governers spring kit, Reffered to as a GSK is a wonderful investment that widens your normally narrow powerband from the 12 valve engine and allows you to fuel hard to at least 3200 RPMS or so, before it starts to defuel, this is all dependant on your governer arm adjustment and your plate positioning. A Torque, or fuel plate should come next. NO one really follows the plate guide anymore and the most popular plates nowadays are 100 (PM northslope for wicked work! ) and a zero plate. Piers Diesel Research and Hot Rod Diesels have them for the same price, The torque plate... here is my explanation....

More commonly reffered to as fuel plates, they come in different numbers to explain how "aggressive" (for lack of a better term at the moment) that they are 10, 8, 6, 5, 0, and 100, zero being a flatt plate that bombards the pump with fuel, and a 100 being a ten plate curve with no top end defueling, much like the zero.. The one you see there is my banks plate, screwy yes, i know, i dont get it myself. that plate goes in the P7100 injector pump, It goes under what is called the AFC housing, which has a little starwheel on it, the starwheel can be accessed with the removal of the hex dealy using the the right hex head size plug, and u loosen it for more smoke, and better lower end, and tighten it for the inverse. Use a good screwdriver.... furthermore... You will see four screws there where the starwheel is, two that are flatt, one that is possibly a breakoff screw that can be a real PITA to remove, take a hammer and good screwdriver and bang the tar outta it, it will come off, if that fails, left hand drill bit... Looking down the driver side, the top left hand is the breakaway, and the top right is a regular screw as well, the bottom two are 8mm bolts and you need to get around to one that is in the back of the AFC housing that holds that fuel shutdown solenoid in place...

Install time, for a newbie, well it will take you about a couple of hours at most. If you read my literal "dissertation" of a post hehehehehehe. it tells u the procedure on how to do it. Your only real problem might be that break off screw, especially if your truck is stock, However, nothing a good strong screwdriver and some persuasion cannot take care of.

The other tricky bolt is the one (if you look down from the drivers side) behind the Fuel shutdown soleniod (electronic hooked up deal that bolts in front of the injector pump, easily removed with in my case an 8mm (and most should be too) socket and pull out the two bolts. when you undo those ull notice that there is one in the back that is holding the housing, you can just loosen the one in the rear using a deep 8 mm socket and just move teh shutdown soleniod out of the way, (downward) and then you can get to the plate..

When you are in there its simple adjustment, u just remove the stock plate and put the other plate in place of that one. NOTICE you have some play here. If you dont have gauges, dont set it full forward, If you do have gauges set it forward for a 30 or so rwhp increase!

Now put it back together and you are done. Installation is simply the reverse of removing it.PS having a magnetic tip screwdriver REALLY HELPS...

Which one is right for you.. id say the ten if you are not gonna be that aggressive with it, but the 100 is downright WICKED!! that be the one to go with, the zero is just too much at the low end for me but for dynos and racin, its awesome!.. The zero, PM Northslope AWESOME AWESOME WORK, and ull be helpin out a fellow DTR member, and the zero plate you can grind yourself, well you can do either or, but PM northslope do a search for plate grinding, started by gunracer1.. good instructions..

Either ways, you are going to need a clutch or tranny work if its an auto.....if you are going to play hard, in most cases if you just want a modest power gain, just get a 10 plate, set it a lil bit forward, and a GSK will wake up your truck. In the stock position its easily drivable and fun as well.

Waste gate, if i was good with pictures id put one up for you, but im sure you know what the wastegate looks like, that head looking deal, it is usually hooked to a rubber or similar airline, you want a little more boost? You can get a longer hose or pinch it up, There is a thread, i dont member where tho, where it shows someone improperly blocking the wastgate with a screw.... Well that aint good.. Anyways

Also make sure you get the KDP done on that truck as well... Not hard to do, look in my previous posts, KDP Report Using TST kit, or somethin similar to that......

PS this is cut and paste of other posts, sorry if its redundant....

Best of luck and hope that this helps..

Tx
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Old Feb 25, 2007 | 10:19 AM
  #3  
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Originally Posted by TxDiesel007
Yes it can be done...

THIS is just to get a little more power out of your ram. You can do serveral things, i see you are getting gauges, and you have an air intake on the way. which is good. Now this is an into to the main power source of the ram, Your P7100 Pump, and what you can tweak on it for more power. You can also time it, but thats advanced, well at least for me... use this as an intro more than anything.. I tried my best to explain it....

to get more power out of your truck the first and foremost investment is a good set of gauges. These are a must anytime that you are adding more fuel to your mix.

A governers spring kit, Reffered to as a GSK is a wonderful investment that widens your normally narrow powerband from the 12 valve engine and allows you to fuel hard to at least 3200 RPMS or so, before it starts to defuel, this is all dependant on your governer arm adjustment and your plate positioning. A Torque, or fuel plate should come next. NO one really follows the plate guide anymore and the most popular plates nowadays are 100 (PM northslope for wicked work! ) and a zero plate. Piers Diesel Research and Hot Rod Diesels have them for the same price, The torque plate... here is my explanation....

More commonly reffered to as fuel plates, they come in different numbers to explain how "aggressive" (for lack of a better term at the moment) that they are 10, 8, 6, 5, 0, and 100, zero being a flatt plate that bombards the pump with fuel, and a 100 being a ten plate curve with no top end defueling, much like the zero.. The one you see there is my banks plate, screwy yes, i know, i dont get it myself. that plate goes in the P7100 injector pump, It goes under what is called the AFC housing, which has a little starwheel on it, the starwheel can be accessed with the removal of the hex dealy using the the right hex head size plug, and u loosen it for more smoke, and better lower end, and tighten it for the inverse. Use a good screwdriver.... furthermore... You will see four screws there where the starwheel is, two that are flatt, one that is possibly a breakoff screw that can be a real PITA to remove, take a hammer and good screwdriver and bang the tar outta it, it will come off, if that fails, left hand drill bit... Looking down the driver side, the top left hand is the breakaway, and the top right is a regular screw as well, the bottom two are 8mm bolts and you need to get around to one that is in the back of the AFC housing that holds that fuel shutdown solenoid in place...

Install time, for a newbie, well it will take you about a couple of hours at most. If you read my literal "dissertation" of a post hehehehehehe. it tells u the procedure on how to do it. Your only real problem might be that break off screw, especially if your truck is stock, However, nothing a good strong screwdriver and some persuasion cannot take care of.

The other tricky bolt is the one (if you look down from the drivers side) behind the Fuel shutdown soleniod (electronic hooked up deal that bolts in front of the injector pump, easily removed with in my case an 8mm (and most should be too) socket and pull out the two bolts. when you undo those ull notice that there is one in the back that is holding the housing, you can just loosen the one in the rear using a deep 8 mm socket and just move teh shutdown soleniod out of the way, (downward) and then you can get to the plate..

When you are in there its simple adjustment, u just remove the stock plate and put the other plate in place of that one. NOTICE you have some play here. If you dont have gauges, dont set it full forward, If you do have gauges set it forward for a 30 or so rwhp increase!

Now put it back together and you are done. Installation is simply the reverse of removing it.PS having a magnetic tip screwdriver REALLY HELPS...

Which one is right for you.. id say the ten if you are not gonna be that aggressive with it, but the 100 is downright WICKED!! that be the one to go with, the zero is just too much at the low end for me but for dynos and racin, its awesome!.. The zero, PM Northslope AWESOME AWESOME WORK, and ull be helpin out a fellow DTR member, and the zero plate you can grind yourself, well you can do either or, but PM northslope do a search for plate grinding, started by gunracer1.. good instructions..

Either ways, you are going to need a clutch or tranny work if its an auto.....if you are going to play hard, in most cases if you just want a modest power gain, just get a 10 plate, set it a lil bit forward, and a GSK will wake up your truck. In the stock position its easily drivable and fun as well.

Waste gate, if i was good with pictures id put one up for you, but im sure you know what the wastegate looks like, that head looking deal, it is usually hooked to a rubber or similar airline, you want a little more boost? You can get a longer hose or pinch it up, There is a thread, i dont member where tho, where it shows someone improperly blocking the wastgate with a screw.... Well that aint good.. Anyways

Also make sure you get the KDP done on that truck as well... Not hard to do, look in my previous posts, KDP Report Using TST kit, or somethin similar to that......

PS this is cut and paste of other posts, sorry if its redundant....

Best of luck and hope that this helps..

Tx
I've read this many of times. edit I printed it out to do my plate yesterday. I was gonna do the gsk mod today but it's snowing and my truck won't fit into the garage.
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Old Feb 25, 2007 | 10:25 AM
  #4  
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Ehh 550rwhp for under $1000 won't happen, without the purchase of a bigger turbo you can maybe get 400-425 from what I've heard but no more. Now if $1000 doesn't include a turbo then heck yeah! Plate and AFC mods (free) will put you at 325-365rwhp, laser cuts ($250ish) will add another 70-100rwhp, then injectors ($300-$900) can add from 75-140. All of this is taking in to consideration that you have PLENTY of air as well. My .02
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Old Feb 25, 2007 | 10:31 AM
  #5  
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Originally Posted by Muddin_dude06
laser cuts ($250ish) will add another 70-100rwhp,
What is lazer cuts? Is that a fuel plate cut with a lazer?
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Old Feb 25, 2007 | 10:34 AM
  #6  
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Laser Cut Delivery Valves, they are in the injection pump right below the lines that go to your injectors. Laser cuts are modified stockers (I think) that had a restricting collar removed to allow a lot more flow.
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Old Feb 25, 2007 | 10:38 AM
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i dont have the patience to read that long post to see if i am repeating anything. ok laser cuts refer to type of injectors. my buddy has delivery valves fuel plate marine 370 injectors, hx 40 4in exhaust oh yeah its timed as well 436hp torque 900s to the ground. if you need real info mcmopar or John P know these things inside out.
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Old Feb 25, 2007 | 10:39 AM
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Originally Posted by Muddin_dude06
Laser Cut Delivery Valves, they are in the injection pump right below the lines that go to your injectors. Laser cuts are modified stockers (I think) that had a restricting collar removed to allow a lot more flow.
Alright then. Who does this? A link please....
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Old Feb 25, 2007 | 10:54 AM
  #9  
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From: Magnolia, TX
Originally Posted by Floorman
ok laser cuts refer to type of injectors.
EHH I tend to disagree, laser cuts are in reference to the delivery valves that are installed into the P7100 injection pump directly below the injection lines that are leaving the pump to go to the injectors.
http://piersdiesel.com/TechDV12V.htm
You can get a set of them from PureDieselPower.com...
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