Just replaced my lift pump Monday. Noticed last night that I could smell fuel. New pump is leaking!!! Went to the Freightliner shop today they gave me a new one to replace without giving them the defective one. Put the 2nd new one on and the friggin pressures are lower than the original bad one. How do you explain that you have recieved two defective pumps? I leaving on a 1000 mile trip next week I have got to do something. Should I put the 1st defective pump back on? It appears that the studs that hold the top plate on the pump where not tight enough and that was where the leak was coming from. I can tighten them up put it back on and see if it leaks. I'm getting good at changing these pump can do one in under thirty minutes.

 

I cannot believe you got two bad,Hope the first one tightens up,They should install you one or at least make it right if the first one still leaks,goodluck Rick Just noticed your signature,did you get a new one for real?? I bet that was one ordeal!!!!!!!

 

Did you replace the banjo bolt washers/seals?
It only takes a tiny nick in one of those to cause a leak.
It takes two per bolt.
They're only about a buck apiece at Cummins.

 

Don't forget to check your over-flow vavle. That could be a cause of low fuel pressure after the lift pump.