3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

What the heck happened to my rear diff!! Pics

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Old Mar 22, 2018 | 08:47 PM
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From: Alvin
What the heck happened to my rear diff!! Pics

Is that groove above the spider gears supposed to be there?
I find it hard to believe that might metal could be rubbed off and never make a sound.
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Old Mar 23, 2018 | 12:39 PM
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My 2007 looked just like that
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Old Mar 23, 2018 | 09:19 PM
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From: Alvin
Did you find out what caused it? Mine has 327k miles. Never expected to have issues with the diff.
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Old Mar 24, 2018 | 08:29 AM
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From: Old Norte Mexico
Originally Posted by SolarExpress
I find it hard to believe that might metal could be rubbed off and never make a sound.
Me too. Did you find all the metal shavings in the bottom of the pumpkin or do you think it might have been machined during the manufacturing process for spin balancing?
Back to morning brew . . .
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Old Mar 24, 2018 | 08:37 AM
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From: Alvin
I've had fairly regular oil changes. The oil on this last change was not bad I was told. I tend to think the previous shop didn't take the cover off to do the change. Or this happened in the last 30k or so miles.
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Old Mar 24, 2018 | 09:10 AM
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From: Manteca, CA
Mine looked like that during my first service. There was little to no metal in the case. At first I panicked but after reflecting a while, I concluded it was just machine work during manufacture. With over 140K miles on it now with no problems, my guess must have been right.
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Old Mar 24, 2018 | 10:09 AM
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Pretty sure that is normal. Mine looked like that since the first time I serviced the diff also.
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Old Mar 24, 2018 | 11:34 AM
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I am pretty sure its normal, mine looked like its since the first service also
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Old Mar 24, 2018 | 11:36 AM
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From: Banning, ca same house 73yrs
Originally Posted by SolarExpress
Is that groove above the spider gears supposed to be there?
I find it hard to believe that might metal could be rubbed off and never make a sound.
every Torson/ tru-trac differential I`ve seen looks just like that. it is from the manufacturing procedure. not to worry.
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Old Mar 24, 2018 | 12:47 PM
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From: Alvin
Thanks guys! I will continue my quest for 500k miles as is...
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