3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Valve Adjustment Gone Wrong!

Thread Tools
 
Search this Thread
 
Old Mar 22, 2010 | 11:21 PM
  #1  
Diesel87's Avatar
Thread Starter
Registered User
 
Joined: May 2009
Posts: 257
Likes: 0
From: Jonesborough, TN
Valve Adjustment Gone Wrong!

Over the weekend I had my rockers off to install valve springs and injectors. When I adjusted my valves I forgot to turn the engine to TDC. When I started the engine it sounded awful. The engine noise is not a rattle it's more like a popping sound. Would a wrong adjustment cause this problem?
Reply
Old Mar 23, 2010 | 12:15 AM
  #2  
bigwheels94's Avatar
Registered User
 
Joined: Mar 2006
Posts: 998
Likes: 0
From: Anacortes Wa.
Ummmm. Hmmm.
How did you even get clearance with some of the cam followers up?
Better check for bent pushrods, valve bridges, & valve stems. Might have broken a spring or two also, which could have dropped a valve.
Bad news man.
Reply
Old Mar 23, 2010 | 07:29 AM
  #3  
patdaly's Avatar
Administrator
 
Joined: Jan 2007
Posts: 8,372
Likes: 172
From: Streator Illinois
DON'T RUN IT.

That popping sound is likely bad juju.

Get it to a Diesel mechanic as soon as possible, Cummins certified would be preferable.

Bigwheels went through most of the things that could be biting you;
Reply
Old Mar 23, 2010 | 07:35 AM
  #4  
rip 112's Avatar
Registered User
 
Joined: Mar 2007
Posts: 4,813
Likes: 2
From: LaGrange, Texas
Dang man.....
Reply
Old Mar 23, 2010 | 07:39 AM
  #5  
Jeff in TD's Avatar
Registered User
20 Year Member
 
Joined: Jan 2004
Posts: 3,528
Likes: 16
From: Oregon
I wonder if you set some with the lifter partly up, and ended up with a ton of clearance when the lifter was down if the pushrod came off the rocker or something.

Have you pulled the valve cover off to look?

As long as a pushrod didn't get wedged in away from its seat, I wouldn't think you would have caused a piston/valve collision.

Anyway, I'd at least pull the valve cover and see what you've got.
Reply
Old Mar 23, 2010 | 10:02 PM
  #6  
Old Smoky's Avatar
Registered User
 
Joined: Jun 2002
Posts: 251
Likes: 0
From: Stuck under a hood.
I'm guessing that the popping sound is compression going back out the intake. I would think that there is an extra 10-20thou between the valves and piston. Severe engine damage is possible, but as long as you didn't really botch it, I bet that you can put them into spec and be fine (inspecting everything of course). Fingers crossed......
Reply
Old Mar 24, 2010 | 07:32 PM
  #7  
Lost Lake's Avatar
Registered User
 
Joined: Mar 2007
Posts: 1,694
Likes: 6
From: Lost Lake, Wis
WOW!! That could be REALLY BAD!

Good luck man....
Reply

Trending Topics

Old Mar 24, 2010 | 09:36 PM
  #8  
Spooler's Avatar
Registered User
 
Joined: Jan 2006
Posts: 5,902
Likes: 5
From: Claxton, GA
Not good as stated.
Reply
Old Mar 26, 2010 | 09:50 AM
  #9  
Diesel87's Avatar
Thread Starter
Registered User
 
Joined: May 2009
Posts: 257
Likes: 0
From: Jonesborough, TN
I got lucky all the valves are in place. Only problem is a bent pushrod. Thanks for the help. I don't know what I was thinking!
Reply
Old Mar 26, 2010 | 10:15 AM
  #10  
Jeff in TD's Avatar
Registered User
20 Year Member
 
Joined: Jan 2004
Posts: 3,528
Likes: 16
From: Oregon
Good deal.
Reply
Old Mar 26, 2010 | 10:23 AM
  #11  
rip 112's Avatar
Registered User
 
Joined: Mar 2007
Posts: 4,813
Likes: 2
From: LaGrange, Texas
Whew that was close man...
Reply
Old Mar 26, 2010 | 11:54 AM
  #12  
White Ghost's Avatar
Registered User
 
Joined: Jan 2006
Posts: 169
Likes: 0
heck that was scarry! you are so lucky. when i read your post i thought your truck was toast. good luck
Reply
Old Mar 28, 2010 | 08:50 AM
  #13  
big-c's Avatar
Registered User
 
Joined: Mar 2007
Posts: 49
Likes: 0
From: northern ky
wow guy you were extremly lucky -when doing internals on an engine make a check list and follow it
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Z-MAN
3rd Gen Engine and Drivetrain -> 2003-2007
4
Aug 18, 2013 10:51 AM
cbrahs
4th Gen Ram -Non Drivetrain- 2010 and Up
2
Nov 1, 2011 11:00 AM
jdwest
1st Gen. Ram - All Topics
2
Feb 15, 2008 03:54 PM
joelsepf
HELP!
13
Jan 17, 2007 07:35 PM
acook
3rd Gen High Performance and Accessories (5.9L Only)
2
Dec 20, 2006 09:08 PM




All times are GMT -5. The time now is 05:22 AM.