3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Transfer case pops out of 4wd

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Old Sep 28, 2011 | 09:41 PM
  #1  
csramsey640's Avatar
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From: PA
Transfer case pops out of 4wd

I have noticed this a few times and just chalked it up to driver error, sometimes while in 4wd high, and on back roads, it would pop back into 2wd. Today I noticed there is quite a bit of movement forward and back on the transfercase shifter when I pull out from a stop, or on/off/on throttle.

Is this a common worn out tranny mount? Im solo this week so I cant look and duplicate.

Thanks
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Old Sep 29, 2011 | 09:03 AM
  #2  
jcismo1's Avatar
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From: Colorado
It happened to my buddy's, 06. Very simple linkage adjustment. I think you just need to adjust it out a bit, so when in 4wd it stays in that detent.
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Old Sep 30, 2011 | 11:59 AM
  #3  
steelblitzkrieg's Avatar
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From: Antioch, Ca
What he said above. Mark with sharpie the present location of linkage clamp and then move the clamp 1/4" at a time. Mine had the same issue, I only had to move it the initial 1/4".
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