3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Diff Cover Drains

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Old Sep 28, 2005 | 11:28 PM
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triplenickel's Avatar
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From: Campbell River. BC
Diff Cover Drains

Has anyone drilled and tapped the stock diff covers to make service easier? Are they thick enough to get a couple of threads in, if not could a guy weld in a 1/4" NPT weldlet without warping the cover?
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Old Sep 30, 2005 | 08:57 PM
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Any thoughts?
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Old Sep 30, 2005 | 10:48 PM
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Drill and install an aftermarket B&M transmission plug? Might work, but I haven't tried...
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Old Oct 3, 2005 | 09:21 PM
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From: Gilbert, Az
Don't recall the site....PML (sp?) looks like a good cover w/ drain & fill plugs.

I prefer the Mag-Hytec covers. All O-ring seals, even the mounting face. Drain plug, sight (level plug), fill plug/dipstick, and even a port for an 1/8" temp sending unit.

Not a salesman....just a satified customer. Have one on my F150 and on the Dak. Maintenance couldn't be easier.

HTH

Tony
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Old Oct 3, 2005 | 09:40 PM
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you can get drain plugs that are 2 piece, drill a hole and one piece threads into the other from both sides of the cover, sort of like a compression fitting, got mine for a blazer from napa, they were B & M
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Old Oct 4, 2005 | 11:06 AM
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The B&M drain plug sounds like a great idea....as long as it does not interfere with the ring gear...I don't have posi so I am going to give it a try...I'll let you know.
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Old Oct 4, 2005 | 11:32 PM
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the inside sealing nut protrudes less than 1/2" into the rear end. place it off center(away from the ring gear) and no worrries.
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