3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

03 Tcase what/how much

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Old Nov 8, 2008 | 11:26 PM
  #1  
ratsun's Avatar
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From: Wet Coast, Canada
03 Tcase what/how much

Hey guys, I want to change out the fluid in my Tcase on the 03 (nv5600 and electronic shift tcase) but I dont know what I put in or how much I need.
The dealer is ordering me a manual so.....I need to ask the experts.
I just did the diffs and the trans with the royal purple stuff ( my tranny really shifts nice now) but dont know what or how much goes in the tcase.
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Old Nov 9, 2008 | 06:29 AM
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From: Mass.
See if this helps.....
Attached Files
File Type: pdf
Transfercase2003.pdf (1.53 MB, 3681 views)
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Old Nov 9, 2008 | 10:10 AM
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From: Wet Coast, Canada
Thanks JP that does help allot!
I don't know if mine is a 243/273 (will look when it stops raining) but in either case I couldn't see and specific amounts, any idea on how much ATF+4 I need for either?
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Old Nov 9, 2008 | 11:57 AM
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See if this info helps. This is out of an 03 service manual. I could not attach the pdf file for some reason. I just copied and pasted it.



AUTOMATIC TRANSMISSION
Service Fill - 46RE 3.8 L (4.0 qts.)
O-haul - 46RE 9-9.5L (19-20 pts.) L
Service Fill - 45RFE/
545RFE
4X2 - 5.2 L (11.0 pts.)
4X4 - 6.2 L (13.0 pts.)
O-haul - 45RFE/545RFE 14-16 L (29-33 pts.) L
L Dry fill capacity Depending on type and size of internal
cooler, length and inside diameter of cooler lines, or use of
an auxiliary cooler, these figures may vary. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC/FLUID -
STANDARD PROCEDURE)
MANUAL TRANSMISSION
NV3500 4X2 2.3 L (4.8 pts.)
NV3500 4X4 2.0 L (4.2 pts.)
NV4500 3.8 L (8.0 pts.)
NV5600 4.5 L (9.5 pts.)
TRANSFER CASE
NV241 GENII 1.6 L (3.4 pts.)
NV243 1.6 L (3.4 pts.)
NV271 1.89 L (4.0 pts.)
NV273 1.89 L (4.0 pts.)
FRONT AXLE ± .03 L (1 oz)
C205F 1.66 L (3.5 pts.)
9 1/4 AA 2.25 L (4.75 pts.)
REAR AXLE ± .03 L (1 oz)
9 1/4 2.32 L (4.9 pts.)***
10 1/2 AA 2.25 L (4.75 pts.)
11 1/2 AA 3.62 L (7.65 pts)
*** With Trac-Lok add 118 ml (4 oz.) of Limited Slip Additive.
** Includes 0.9L (1.0 qts.) for coolant reservoir.
*Nominal refill capacities are shown. A variation may be
observed from vehicle to vehicle due to manufacturing
tolerance and refill procedure.
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Old Nov 9, 2008 | 03:07 PM
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ratsun's Avatar
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From: Wet Coast, Canada
Excellent!
Thanks guys its a NV273hd
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