3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Transfer case shredded cover at driveshaft

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Old 04-18-2017, 05:14 PM
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Transfer case shredded cover at driveshaft

So I was performing routine maintenance and noticed a shredded bit of plastic where the rear axle driveshaft attaches to the transfer case.
My initial reaction was holy crap something is wrong. After looking at it I "think" it is just to cover the area where the drive shaft moves in and out of the transfer case as you drive. But still it is a concern and wondered if anyone has any insight as to should I be concerned about this.
Thanks Clyde

Old 04-18-2017, 06:32 PM
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Mine has been like that for a "very" long time. No fluid leaking out nor any ill effects.
Someday I may change mine,...
Old 04-18-2017, 09:56 PM
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That is the dust lip, which is part of that output seal. I think I'd be tempted to pop a new seal in there before one of those pieces gets caught in the seal lip and you end up with a leak. Also, it pays to keep the sealing surface of the slip yoke protected from the elements, or you'll have problems keeping it from leaking in the future.
Old 04-20-2017, 02:53 PM
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Thanks for the input!

So, based on responses I am going to put "replace the seal" on my list of things to do soon.
Thanks again,
Clyde
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