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Lower doors rotted, Patch Panels?

Old 04-05-2008, 08:51 PM
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I haven't forgot about the pics, but the paint that I got from Advanced Auto didn't match [not even close]. The door is dirty right now & you can't tell the paint is off about 50 shades, this is why I didn't want to clean it to get you some pics...looks great dirty. LOL I will try to get some more pics up tomorrow for you before I get the Line-x done this week. I'm gonna start another thread because I don't know what color Line-X that I want for sure & need help. Here is a link. https://www.dieseltruckresource.com/...10#post2030110
Old 04-06-2008, 04:31 PM
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Here is a few more pics of the finished door. I didn't clean it, but you can still see it. I'm really happy with the way the body line & door gap turned out.
Attachment 21269

Attachment 21270 I just ground the welds down on the inside door & coated them with seam sealer & spray in bedliner.

Attachment 21271
Old 04-07-2008, 06:35 AM
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I love the finished product. Looks really good.
Old 04-07-2008, 06:52 AM
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Originally Posted by 91rangerturbo
I love the finished product. Looks really good.
Thank you, I think it is well worth the effort if done correctly. It should look good once Line-x is on, that silver just doesn't match.
Old 04-07-2008, 06:57 AM
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Yeah it's hard to tell in the pictures but it looks like it matches to me. What color line-x are you going with?
Old 04-07-2008, 12:25 PM
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Looks good!
Old 04-07-2008, 07:14 PM
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Originally Posted by 91rangerturbo
Yeah it's hard to tell in the pictures but it looks like it matches to me. What color line-x are you going with?
I just sprayed it for protection, it isn't a match, but not crazy bad. I'm telling you, the dirt plays tricks with the eyes. That is why I'm not cleaning it till Line-X day. I'm going with the silver Line-x. My appointment was actually today, but had to cancel because we are working down by Clarksburg W.V. & the dealer is too far away. It will be soon though.
Originally Posted by haloman
Looks good!
Thanks Man, I appreciate it.
Old 04-08-2008, 11:57 AM
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Originally Posted by J Lent
I just sprayed it for protection, it isn't a match, but not crazy bad. I'm telling you, the dirt plays tricks with the eyes. That is why I'm not cleaning it till Line-X day. I'm going with the silver Line-x. My appointment was actually today, but had to cancel because we are working down by Clarksburg W.V. & the dealer is too far away. It will be soon though.

Thanks Man, I appreciate it.
I want to see before and after pictures. I bet it's going to look good.
Old 04-08-2008, 06:36 PM
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Originally Posted by 91rangerturbo
I want to see before and after pictures. I bet it's going to look good.
I wouldn't do that to you after you guys following this thread like this. I will post them for sure. I'm gonna be on this job all week by the looks of things, might have to wait till next week. I can't wait to get it done, should look good.
Old 04-09-2008, 08:22 AM
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Originally Posted by J Lent
I wouldn't do that to you after you guys following this thread like this. I will post them for sure. I'm gonna be on this job all week by the looks of things, might have to wait till next week. I can't wait to get it done, should look good.
Good deal.
Old 04-29-2017, 07:04 PM
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2004 Ram 1500 HEMI I have had the rear quarter panels above the tires rust and rot through . I have redone twice with patches . Now i wanted to ask if any one thought of making a plastic panel patch ? I work in extrusion making trim boards with PVC and a Blow agent I made 4'x4' !/4 inch thick piece and used this for a panel patch cutting out the rotted metal back to good . use of epoxy to adhere the plastic panel .
This did not rust or rot look good smooth last for ever .
I would be glade to let someone know how and what I used if interested
Old 05-16-2017, 10:15 AM
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Really old thread.

Last year I replaced the left front fender and all four door lower skins. The fender was a relatively easy pain. I used list of Eastwood stuff and BC/cc paint.

I got Rock Auto lower door skins. I cut away the rust them added the patch panels up to the body line. I used 3M panel tape that we use for trailer skins. Once this stuff is on there is no getting it off. I added a few stainless rivits to help prince it together. The truck is black so they are nearly invisible. I used panel bond on the lower and formed the rollover. No welding. It survived the first winter with no rust showing.
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