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Possible grid heater problem?????

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Old Nov 29, 2004 | 08:54 AM
  #1  
shortround's Avatar
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From: In the middle of Weather Dry Creek Farm in Avilla, Arkansas
Possible grid heater problem?????

Went out to start the truck this morning. Temp in the upper 30's. Wait to start light cycled. Turned the engine over and it started rough with blue smoke. Seems normal for a diesel. I noticed that the grid heater did not cycle at all when the engine was idling.
Any clue? Don't have my books with me, si I'm asking.
TIA.

Bruce
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Old Nov 29, 2004 | 09:05 AM
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From: medford, oregon
i never noticed the heater cycle before. or is that why my lights dim on and off and made me want to check my batteries [lightbulb]
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Old Nov 29, 2004 | 11:44 AM
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From: Kansas City & Maysville, MO
Originally posted by wgingg
i never noticed the heater cycle before. or is that why my lights dim on and off and made me want to check my batteries [lightbulb]
If it was cold, yeah, that's the grid heater cycling when the lights go dim.
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Old Nov 29, 2004 | 11:48 AM
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From: Kansas City & Maysville, MO
Re: Possible grid heater problem?????

Originally posted by shortround
Went out to start the truck this morning. Temp in the upper 30's. Wait to start light cycled. Turned the engine over and it started rough with blue smoke. Seems normal for a diesel. I noticed that the grid heater did not cycle at all when the engine was idling.
Any clue? Don't have my books with me, si I'm asking.
TIA.

Bruce
I don't have my book at work, but as far as I can remember mine has always cycled at that temp and a cold start. Do you have the overhead outside temp display? Did it have a temp reading out of whack? I think the controller uses that sensor to determine what to do WRT the grid heater.
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Old Nov 29, 2004 | 01:08 PM
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From: In the middle of Weather Dry Creek Farm in Avilla, Arkansas
Overhead temp indicator read close enough to other thermometers.
(Light bulb going on overhead) The temperature sensor is mounted around the grill/bumper area. The grill/bumper area was replaced after the wreck. One of the battery temperature sensors was not plugged back in. Wonder if?????????????????? However, not all the trucks have the overhead display or do they?
Will have to break the books out when I get home.

thingsaregettingcuriouserandcuriouserShortround out
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Old Nov 29, 2004 | 02:49 PM
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From: Ft Hood Texas
Shortround....You gotta stop hitting those pesky deer with the front of your truck
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Old Nov 29, 2004 | 04:13 PM
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From: Kansas City & Maysville, MO
Originally posted by shortround
Overhead temp indicator read close enough to other thermometers.
(Light bulb going on overhead) The temperature sensor is mounted around the grill/bumper area. The grill/bumper area was replaced after the wreck. One of the battery temperature sensors was not plugged back in. Wonder if?????????????????? However, not all the trucks have the overhead display or do they?
Will have to break the books out when I get home.

thingsaregettingcuriouserandcuriouserShortround out
It wouldn't be the first time a body shop forgot to plug in a connector. The wife's Jeep overheated in a drive-through after having front-end damage repaired because the body shop forgot to connect the switch for the cooling fan when they put it back together. I don't think all trucks have overheads, so I might be remembering incorrectly and there may be a different temp sensor unplugged that the controller uses for the grid heater.
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Old Nov 29, 2004 | 06:02 PM
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From: Sandy, Utah
Originally posted by shortround
Overhead temp indicator read close enough to other thermometers.
(Light bulb going on overhead) The temperature sensor is mounted around the grill/bumper area. The grill/bumper area was replaced after the wreck. One of the battery temperature sensors was not plugged back in. Wonder if?????????????????? However, not all the trucks have the overhead display or do they?
Will have to break the books out when I get home.

thingsaregettingcuriouserandcuriouserShortround out
Correct, not all have the temp display.

All, however, do have the battery temp sensors, and I believe that is where the computer gets it's info from.


phox
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Old Nov 30, 2004 | 02:48 PM
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From: Viola Idaho
From the Service Manual 2001 BR/BE

Section 14 page 102.

The ECM is responsible for operating the grid heaters. One of the control input is the Intake Air Temperature (IAT) Sensor.

The Battery temp sensor is used to determine the alternator field strength to set the alternator output. This is done by the PCM.
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Old Dec 1, 2004 | 03:52 PM
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From: Kansas City & Maysville, MO
So Bruce, did you find something disconnected that was causing the problem?
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Old Dec 2, 2004 | 06:16 AM
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From: In the middle of Weather Dry Creek Farm in Avilla, Arkansas
Haven't had a chance to do much looking. Hopefully today I'll be able to get the meter out and check the relays and heater. I just plug the block heater in and it cranks smooth as silk.
Me thinks I have too many irons in the fire right now.

bouncingaroundlikeabbinaboxcarShortround out
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Old Jan 21, 2005 | 10:21 AM
  #12  
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From: In the middle of Weather Dry Creek Farm in Avilla, Arkansas
Temp in the upper 40 range. At key ON, wait to start light comes on for 20 or so seconds. Grid relays did not activate. Checked trigger voltage to the relays and it read 8 vdc until the wait to start light went out and then it read 0 vdc. Jumper from battery will activate the relays and grid heaters.
Sure looks like the ECM is going south. With that in mind, could it be that the ECM possibly caused the injector pump electronics to take a dump back in August?
Headed out to the dealer and have them check it out, since it's still under warranty.
PS.... Do not back out of the drive with the block heater still plugged in. No damage to truck, but the extension cord died in the process.

goinginearly'causetheweatherisbeautifuloutsideShor tround out
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